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Electra Trio Delta 5.2 Service Manual Download Page 35

11-7

CONTROL SYSTEM

SM TRIO52 1- E.1 GB

11.17.2      Indoor Coil over Heating Protection 

ICT Trend 

ICT 

Fast

Decreasing 

Decreasing 

No Change 

Increasing 

Fast

Increasing 

ICT 

> 

55  SC SC SC SC  SC 

53 

< 

ICT 

 

55 

D1 D1 D2 D2  D2 

49 < ICT  53 

SR 

SR 

D1 

D2 

D2 

47 

< 

ICT 

 

49 

SR SR SR D1  D2 

45 < ICT  47 

Norm 

Norm 

SR 

SR 

D1 

43 < ICT  45 

Norm 

Norm 

Norm 

SR 

SR 

ICT  43 

Normal 

11.17.3    Compressor over Heating Protection 

Compressor temperature can be in one of 5 control zones (4 in protection, and 1 normal),     
according to the following chart.  

       

Normal

P1

P2

Stop-Compresor

CTTOH1

CTTOH2

CTTOH3

CTTOH4

CTT

P3

Control Status 

Compressor Temperature 

Increases 

Else 

P1 Norm 

SR 

P2 D1 

SR 

P3 D2 

D1 

Stop Compressor 

SC 

CONTENTS

Summary of Contents for Trio Delta 5.2

Page 1: ...TRIO DELTA 5 2 Indoor Units Outdoor Units DELTA 22 TRIO Delta 5 2 DCI DELTA 25 DELTA 35 OCTOBER 2008 REFRIGERANT R410A HEAT PUMP SM TRIO52 1 E 1 GB CONTENTS ...

Page 2: ...original and changed pages are Original 0 May 2006 Total number of pages in this publication is 56 consisting of the following Page No Revision No Page No Revision No Page No Revision No Title 1 A 1 i 1 1 1 1 2 1 2 4 1 3 1 1 4 1 4 2 1 5 1 5 6 1 6 1 6 6 1 7 1 1 8 1 1 9 1 1 10 1 1 11 1 11 15 1 12 1 12 6 1 13 1 13 2 1 Appendix A 1 Zero in this column indicates an original page Due to constant improve...

Page 3: ... RATING CONDITIONS 3 1 4 OUTLINE DIMENSIONS 4 1 5 PERFORMANCE DATA 5 1 6 PRESSURE CURVES 6 1 7 ELECTRICAL DATA 7 1 8 WIRING DIAGRAMS 8 1 9 REFRIGERATION DIAGRAMS 9 1 10 TUBING CONNECTIONS 10 1 11 CONTROL SYSTEM 11 1 12 TROUBLESHOOTING 12 1 13 EXPLODED VIEWS AND SPARE PARTS LISTS 13 1 14 APPENDIX A 14 1 ...

Page 4: ...s shows both indoor and outdoor diagnostics Variable Speed DC Inverter outdoor fan M2L diagnostics softwear cable Port for PC Low noise level 1 3 Tubing Connections Flare type interconnecting tubing to be produced on site For further details please refer to APPENDIX A on this manual and to the relevant indoor service Manual 1 4 Inbox Documentation Each indoor unit is supplied with its own installa...

Page 5: ...r type Scroll DC Inverter Model Panasonic 5CS130XCC03 Starter type Protection device Outdoor SW control Heat exchanger Hydrophilic flat fin Grooved tube coil Fan x No Propeller x 1 Airflow m3 hr 2860 Motor output W 70 Defrost method Reverse cycle Noise level 4 Pressure dB A 50 56 Power 63 67 Dimensions W H D mm 846 690 302 Weight Kg 48 Package W H D mm 990X770X430 Unit stacking 3 TUBING Refrigerant C...

Page 6: ...TA 25 DCI Specifications Model Indoor Unit Type DELTA 25 DCI Wall Mounted Installation Method FLARE Power Supply V Ph Hz 220 240 1 50 INDOOR Fan Type Quantity Crossflow 1 Airflow 2 Cooling Heating H M L m3 hr 420 350 270 Sound Power Level 3 Cooling Heating L H dB A 52 48 45 Sound Pressure Level 4 Cooling Heating L H dB A 39 35 32 Condensate Drain Tube I D mm 16 Dimensions W H D mm 680 250 185 Weight ...

Page 7: ...Pressure Level 4 Cooling Heating L H dB A 39 33 29 Condensate Drain Tube I D mm 16 Dimensions W H D mm 840 250 185 Weight kg 8 0 Package Dimensions W H D mm 930 320 265 Stacking Height Units 9 LEVELS Heating Elements kW N A Moisture Removal L hr 1 5 1 Rating conditions in accordance with ISO 5151 and ISO 13253 for ducted units and EN14511 2 Airflow in ducted units at nominal external static pressur...

Page 8: ...30 1880 6450 1730 640 2115 25 25 25 1730 1730 1740 5200 1860 6440 1550 640 2020 25 25 35 1730 1730 2600 6060 1880 6500 1740 640 2130 2 3 2 Heating Model Heating Capacity W Total Power W A B C Total Capacity 22 2600 2600 1200 3000 708 450 800 25 3000 3000 1200 3500 795 450 920 35 4200 4200 1200 4500 1080 510 1160 22 22 2500 2500 5000 1600 6000 1280 460 1560 22 25 2500 2650 5150 1600 6150 1300 460 1...

Page 9: ...11 Cooling Indoor 27o C DB 19o C WB Outdoor 35 o C DB Heating Indoor 20o C DB Outdoor 7o C DB 6o C WB 3 1 Operating Limits Indoor Outdoor Cooling Upper limit 32o C DB 23o C WB 46o C DB Lower limit 21o C DB 15o C WB 10o C DB Heating Upper limit 27o C DB 24o C DB 18o C WB Lower limit 10o C DB 15o C DB 16o C WB Voltage 1PH 198 264 V 3PH N A CONTENTS ...

Page 10: ...4 1 OUTLINE DIMENSIONS SM TRIO52 1 E 1 GB 4 OUTLINE DIMENSIONS 4 1 Indoor Unit DELTA 22 25 DCI 4 2 Indoor Unit DELTA 35 DCI CONTENTS ...

Page 11: ...4 2 OUTLINE DIMENSIONS SM TRIO52 1 E 1 GB 4 3 Outdoor Unit Trio Delta 5 2 DCI CONTENTS ...

Page 12: ... 71 6 04 6 37 SC 4 59 4 71 4 82 4 94 5 05 PI 1 36 1 38 1 41 1 43 1 46 35 TC 4 55 4 87 5 20 5 53 5 85 SC 4 35 4 46 4 58 4 69 4 81 PI 1 50 1 52 1 55 1 58 1 60 40 Protection Range TC 80 92 of nominal SC 80 92 of nominal PI 80 92 of nominal 46 Protection Range TC 70 85 of nominal SC 70 85 of nominal PI 90 100 of nominal LEGEND TC Total Cooling Capacity kW PI Power Input kW WB Wet Bulb Temp o C DB Dry ...

Page 13: ... 1 52 1 69 1 86 2 1 TC 5 17 4 95 4 73 PI 1 57 1 73 1 90 7 6 TC 6 82 6 60 6 38 PI 1 63 1 80 1 97 10 9 TC 7 09 6 87 6 65 PI 1 71 1 88 2 04 15 12 TC 7 36 7 14 6 92 PI 1 79 1 95 2 12 15 24 TC 85 105 of nominal Protection Range PI 80 120 of nominal LEGEND TC Total Heating Capacity kW PI Power Input kW WB Wet Bulb Temp o C DB Dry Bulb Temp o C ID Indoor OU Outdoor 5 1 4 Capacity Correction Factors Heati...

Page 14: ... 42 SC 5 35 5 49 5 62 5 76 5 89 PI 1 53 1 55 1 58 1 61 1 64 35 TC 5 30 5 68 6 06 6 44 6 82 SC 5 06 5 20 5 33 5 47 5 60 PI 1 68 1 71 1 74 1 77 1 80 40 Protection Range TC 80 92 of nominal SC 80 92 of nominal PI 80 92 of nominal 46 Protection Range TC 70 85 of nominal SC 70 85 of nominal PI 90 100 of nominal LEGEND TC Total Cooling Capacity kW PI Power Input kW WB Wet Bulb Temp o C DB Dry Bulb Temp ...

Page 15: ... 1 62 1 79 1 97 2 1 TC 5 81 5 57 5 32 PI 1 66 1 84 2 02 7 6 TC 7 66 7 42 7 18 PI 1 73 1 91 2 09 10 9 TC 7 97 7 73 7 48 PI 1 82 1 99 2 17 15 12 TC 8 27 8 03 7 79 PI 1 90 2 07 2 25 15 24 TC 85 105 of nominal Protection Range PI 80 120 of nominal LEGEND TC Total Heating Capacity kW PI Power Input kW WB Wet Bulb Temp o C DB Dry Bulb Temp o C ID Indoor OU Outdoor 5 2 4 Capacity Correction Factors Heati...

Page 16: ...35 SC 5 30 5 43 5 57 5 70 5 83 PI 1 51 1 54 1 56 1 59 1 62 35 TC 5 25 5 62 6 00 6 38 6 75 SC 5 01 5 15 5 28 5 41 5 55 PI 1 66 1 69 1 72 1 75 1 78 40 Protection Range TC 80 92 of nominal SC 80 92 of nominal PI 80 92 of nominal 46 Protection Range TC 70 85 of nominal SC 70 85 of nominal PI 90 100 of nominal LEGEND TC Total Cooling Capacity kW PI Power Input kW WB Wet Bulb Temp o C DB Dry Bulb Temp o...

Page 17: ...1 44 1 60 1 75 2 1 TC 5 25 5 03 4 81 PI 1 48 1 64 1 79 7 6 TC 6 92 6 70 6 48 PI 1 54 1 70 1 86 10 9 TC 7 20 6 98 6 75 PI 1 62 1 77 1 93 15 12 TC 7 47 7 25 7 03 PI 1 69 1 84 2 00 15 24 TC 85 105 of nominal Protection Range PI 80 120 of nominal LEGEND TC Total Heating Capacity kW PI Power Input kW WB Wet Bulb Temp o C DB Dry Bulb Temp o C ID Indoor OU Outdoor 5 3 4 Capacity Correction Factors Heatin...

Page 18: ...apacity Ratio Vs Tubing Length Cooling 0 92 0 93 0 94 0 95 0 96 0 97 0 98 0 99 1 00 1 01 4 6 8 10 12 14 16 18 20 22 24 26 28 30 Tubing Lenght m Capacity Ratio 5 4 3 Heating Capacity Ratio Vs Tubing Length Cooling 0 92 0 93 0 94 0 95 0 96 0 97 0 98 0 99 1 00 1 01 4 6 8 10 12 14 16 18 20 22 24 26 28 30 Tubing Lenght m Capacity Ratio CONTENTS ...

Page 19: ...2000 2250 2500 2750 3000 3250 3500 3750 10 15 20 25 30 35 40 45 Outdoor DB Temperature ºC Discharge Pressure kPa 22 15 24 17 27 19 29 21 32 23 Indoor DB WB Temp Suction Pressure VS Outdoor Temp 700 800 900 1000 1100 1200 1300 1400 10 15 20 25 30 35 40 45 Outdoor DB Temperature ºC Suction Pressure kPa 22 15 24 17 27 19 29 21 32 23 Indoor DB WB Temp CONTENTS ...

Page 20: ... 400 500 600 700 800 900 1000 1100 15 10 5 0 5 10 15 Outdoor WB Temperature ºC Suction Pressure kPa 15 20 25 Indoor DB Temp Discharge Pressure VS Outdoor Temp 1500 1750 2000 2250 2500 2750 3000 3250 15 10 5 0 5 10 15 Outdoor WB Temperature ºC DischargePressure kPa 15 20 25 Indoor DB Temp CONTENTS ...

Page 21: ... 2500 2750 3000 3250 3500 3750 4000 10 15 20 25 30 35 40 45 Outdoor DB Temperature ºC Discharge Pressure kPa 22 15 24 17 27 19 29 21 32 23 Indoor DB WB Temp Suction Pressure VS Outdoor Temp 700 800 900 1000 1100 1200 1300 10 15 20 25 30 35 40 45 Outdoor DB Temperature ºC Suction Pressure kPa 22 15 24 17 27 19 29 21 32 23 Indoor DB WB Temp CONTENTS ...

Page 22: ...0 400 500 600 700 800 900 1000 1100 15 10 5 0 5 10 15 Outdoor WB Temperature ºC Suction Pressure kPa 15 20 25 Indoor DB Temp Discharge Pressure VS Outdoor Temp 1400 1650 1900 2150 2400 2650 2900 3150 15 10 5 0 5 10 15 Outdoor WB Temperature ºC Discharge Pressure kPa 15 20 25 Indoor DB Temp CONTENTS ...

Page 23: ... 2500 2750 3000 3250 3500 3750 4000 10 15 20 25 30 35 40 45 Outdoor DB Temperature ºC Discharge Pressure kPa 22 15 24 17 27 19 29 21 32 23 Indoor DB WB Temp Suction Pressure VS Outdoor Temp 700 800 900 1000 1100 1200 10 15 20 25 30 35 40 45 Outdoor DB Temperature ºC Suction Pressure kPa 22 15 24 17 27 19 29 21 32 23 Indoor DB WB Temp CONTENTS ...

Page 24: ...oor Temp 300 400 500 600 700 800 900 1000 1100 15 10 5 0 5 10 15 Outdoor WB Temperature ºC Suction Pressure kPa 15 20 25 Indoor DB Temp Discharge Pressure VS Outdoor Temp 1500 1750 2000 2250 2500 2750 3000 3250 3500 3750 15 10 5 0 5 10 15 Outdoor WB Temperature ºC Discharge Pressure kPa 15 20 25 Indoor DB Temp CONTENTS ...

Page 25: ...tarting Current 10 5 A Circuit breaker 20 A Power supply wiring No x cross section mm2 3 X 2 5 Interconnecting cable No x cross section mm2 4 X 1 5 Note Inrush current is the current when power is up charging the DC capacitors at outdoor unit controller Starting current is the current when starting the compressor NOTE Power wiring cord should comply with local lows and electrical regulations requi...

Page 26: ...8 1 WIRING DIAGRAMS SM TRIO52 1 E 1 GB 8 WIRING DIAGRAMS 8 1 TRIO 5 2 DELTA DCI CONTENTS ...

Page 27: ...9 1 REFRIGERATION DIAGRAMS SM TRIO52 1 E 1 GB 9 REFRIGERATION DIAGRAMS 9 1 Heat Pump Models 9 1 1 TRIO 5 2 DELTA Cooling Heating Mode CONTENTS ...

Page 28: ... Valve Protection Cap end 2 Refrigerant Valve Port use Allen wrench to open close 3 Valve Protection Cap 4 Refrigerant Valve 5 Service Port Cap 6 Flare Nut 7 Unit Back Side 8 Copper Tube When the outdoor unit is installed above the indoor unit an oil trap is required every 5m along the suction line at the lowest point of the riser Incase the indoor unit is installed above the outdoor no trap is re...

Page 29: ...tion mode avoiding it from supplying the requested capacity The capacity request is transferred via indoor MSMP and outdoor communication and is represented by a parameter called NLOAD NLOAD is an integer number with values between 0 and 127 and it represents the total heat or cool load felt by all the indoor units 11 3 Compressor Frequency Control 11 3 1 NLOAD setting The NLOAD setting is done by...

Page 30: ...value between minimum and maximum frequency 10 Minimum frequency 0 Compressor is stopped Target frequency limits as a function of outdoor air temperature OAT OAT Range Cool mode limits Heat mode limits OAT 6 No limit 6 OAT 15 MaxFreqAsOAT1H 15 OAT 24 MaxFreqAsOATC 24 OAT No limit MaxFreqAsOAT2H 11 3 3 Frequency Changes Control Frequency change rate is 1 Hz sec 11 3 4 Frequency Time Min 10 Minutes ...

Page 31: ... will be stopped when LOAD 0 5 Maximum NLOAD OR if Indoor Coil temperature 50 11 6 Outdoor Fan Control 7 outdoor fan speeds are determined for each model 3 speeds for cooling and dry modes and 3 speeds for heating mode and a very low speed Outdoor fan speed is a function of compressor frequency and outdoor air temperature OAT 4 routines for fan control are determined The control routine selection ...

Page 32: ...tion to the EEV opening 11 8 Reversing Valve RV Control Reversing valve is on in heat mode Switching of RV state is done only after compressor is off for over 3 minutes 11 9 Electro Static Filter ESF Control ESF is on when ESF switch is on Safety switch is pressed unit is on AND indoor fan is on 11 10 Base Heater Control When OAT is connected Base Heater will be on when unit is in heating and OAT ...

Page 33: ...nted Compensation Disabled Compensation Enabled Cassette Compensation Enabled Compensation Disabled Ducted Compensation Enabled Compensation Disabled Floor Ceiling Compensation Disabled Compensation Enabled 11 14 2 Indoor Fan Control in Heat Mode Indoor fan speed depends on the indoor coil temperature 11 15 Auto Cool Heat Mode When in auto cool heat mode unit will automatically select between cool...

Page 34: ...opped The MSMP receives the protection status from each one of the indoor unit It calculates the overall outdoor unit protection status based on each i indoor unit protection status weight according to the following average n weight status prtoction IDU up round weight protection ODU n i i 1 11 17 1 Indoor Coil Defrost Protection ICT Trend ICT Fast Increasing Increasing No change Decreasing Fast D...

Page 35: ... 47 ICT 49 SR SR SR D1 D2 45 ICT 47 Norm Norm SR SR D1 43 ICT 45 Norm Norm Norm SR SR ICT 43 Normal 11 17 3 Compressor over Heating Protection Compressor temperature can be in one of 5 control zones 4 in protection and 1 normal according to the following chart Normal P1 P2 Stop Compresor CTTOH1 CTTOH2 CTTOH3 CTTOH4 CTT P3 Control Status Compressor Temperature Increases Else P1 Norm SR P2 D1 SR P3 ...

Page 36: ... Case 4 Unit is just switched to STBY AND OCT OAT 8 Case 5 NLOAD 0 AND OCT OAT 8 OCT Outdoor Coil Temperature TLD Time from Last Deicing DI Deicing Interval Time Interval Between Two Deicing Deicing interval time when compressor is first started in heat mode is 10 minutes if OCT 2 and is 40 minutes in other cases Deicing interval time is changed increased decreased in 10 minutes steps as a functio...

Page 37: ...contact has two alternative functions that are selected by J8 Function Contact Open Contact Short J8 Open Presence Detector Connection No Limit Forced to STBY J8 Short Power Shedding Function No Limit Limit NLOAD 11 19 Operating the Unit from the Mode Button Forced operation allows starting up shutting down and operating in Cooling or Heating mode in pre set temperature according to the following ...

Page 38: ...ctions according to the relevant spec section 4 Blinks for 3 seconds when the system is switched to Cool Mode by using the Mode Reset Switch on the unit TIMER INDICATOR Lights up during Timer and Sleep operation FILTER INDICATOR Lights up when Air Filter needs to be cleaned MODE RESET BUTTON As long as the filter Led is off the Mode Reset button functions as Mode switch Once filter Led is on the M...

Page 39: ... when no communication STATUS LED is ON when COMP is ON and Blinks according to diagnostics mode definitions when either fault or protection occurs FAULT LED Blinks according to diagnostics mode definitions when either fault or protection occurs 11 21 Test Mode 11 21 1 Entering Test Mode System can enter Test mode in two ways Automatically when the following conditions of outdoor unit and each ind...

Page 40: ... 23 ICTVLSpeed ICT to go down to very low speed 26 ICTLSpeed ICT to start in very low speed 28 ICTHSpeed ICT to start in increase speed from very low 30 ICTTSpeed ICT to enable Turbo fan speed 40 Parameters for defrost protection ICTDef1 ICT to go back to normal 8 ICTDef2 ICT to stop rise when ICT decrease 6 ICTDef3 ICT to stop rise when ICT is stable 4 ICTDef4 ICT to Hz Down when ICT decrease 2 I...

Page 41: ...DH 1000 1050 1100 IFHIGHH 1100 1250 1250 IFTURBOH 1200 1350 1300 Nominal Compressor Frequency NomLoadC 40 51 61 NomLoadH 55 58 62 Outdoor Units SW Parameters Parameter Name TRIO 5 2 DELTA Compressor Parameters MinFreqC 20 MaxFreqC 100 MinFreqH 25 MaxFreqH 100 Step1Freq 40 Step2Freq 80 Step3Freq 90 Frequency limits as a function of outdoor air temperature MaxFreqAsOATC 80 MaxFreqAsOAT1H 90 MaxFreqA...

Page 42: ...check if fan starts 2 Indoor fan does not start louvers are opened and Green LED does light up Problem with PCB or capacitor Change to high speed and Check power supply to motor is higher than 130VAC for Triac controlled motor or higher than 220VAC for fixed speed motors if OK replace capacitor if not OK replace controller 3 Compressor does not start Jumper settings of outdoor unit is not correct ...

Page 43: ...check case2 use a multimeter to check OCT s resistor if it s OCT is damaged and change a new one if it s around10K at 25 then move to case 3 In case 3 change a new controller 2 OCT is shorted 0 0 0 1 0 1 OCT is shorted 2 Controller is shorted In case 1 use a multimeter to check OCT s resistor if it s 0 OCT is damaged and change a new one if it s around 10K at 25 then move to case 2 In case 2 chang...

Page 44: ...n 22 Compressor Over Heating 1 0 1 1 0 Normal AC protection no need action 23 Compressor Over Current 1 0 1 1 1 Normal AC protection no need action 24 No OFAN Feedback 1 1 0 0 0 Check for OFAN connection between controller and OFAN 25 OFAN locked 1 1 0 0 1 Check for OFAN connection between controller and OFAN 26 Compressor start up fail 1 1 0 1 0 Check for compressor wire connection 27 Bad Communi...

Page 45: ...imilar as item 2 Similar as item 2 5 RGT is disconnected Similar as item 1 Similar as item 1 6 Reserved 7 Communication mismatch Possibly mis wiring 8 No Communication Possibly mis wiring 9 No Encoder Possibly mis wiring controller damaged or fan motor damaged 10 Reserved 11 Outdoor unit fault Refer to 1 3 1 12 Reserved 13 Reserved 14 Reserved 15 Reserved 17 Defrost protection Normal AC protection...

Page 46: ...put procedure for the Outdoor unit is the same as with the Indoor unit 1 5 3 Checking the PCB Appearance inspect Check discoloration nick and connection of copper foil short circuit and open circuit component soldering bulgy and distortion of electrolytic capacitor Power circuit check check voltage of every power level 5V 12V 15V printed on back of PCB 1 5 4 Checking the Outdoor Fan Motor Enter Te...

Page 47: ...rging voltage 380VDC remains after power down Discharging takes about three minutes after turned off Touching the Outdoor unit controller before discharging may cause an electrical shock When open the Outdoor unit controller cover don t touch the soldering pin by hand or by any conductive material Advise 1 Open the Outdoor unit controller cover only after five minutes from power down 2 Measure the...

Page 48: ...13 1 EXPLODED VIEWS AND SPARE PARTS LISTS SM TRIO52 1 E 1 GB 13 EXPLODED VIEWS AND SPARE PARTS LISTS 13 1 Outdoor Unit TRIO DELTA 5 2 kw DCI CONTENTS ...

Page 49: ...nector 530mm 1 18 452682801 EEV COIL Yellow Connector 700mm 1 19 4526477 compressor isulation 1 20 4510677 Nut M8 for compressor 3 21 4526221 cable of compressor 1 22 4526486 Scroll DC compressor 5CS130XCC03 1 23 464630008 Side Plate Painting Assy 1 24 464080001 Painted Right Back Cabinet Assy 1 25 461600015 4 Way Valve Assy 1 26 4522509 4 way valve coil 1 27 4518952 Four Way Valve R410A 1 28 4646...

Page 50: ...14 1 APPENDIX A SM TRIO52 1 E 1 GB APPENDIX A INSTALLATION AND OPERATION MANUAL INSTALLATION MANUAL TRIO DELTA 5 2kw DCI CONTENTS ...

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