ELECRAFT KAF2 Assembly And Operating Instructions Manual Download Page 14

14

Circuit Details

Refer to the schematic diagram, page 16.

The filter circuits of the KAF2 are inserted between the receiver's product detector and AF amp stages. This
is a fairly low-level point in the receive chain, so to maximize signal-to-noise ratio, a very low-noise op-
amp is required (U1, LM837).

U1 has four sections. The first section (U1A) converts the K2's balanced audio path to single-ended to drive
the active band-pass filter. The second and third sections (U1B-C) are 2

nd

-order, multiple-feedback band-

pass filters, which provide approximately constant bandwidth over a center pitch range of 400-800 Hz. The
5% components used in the two stages, in combination with the two center-frequency setting trimmers,
result in gain and bandwidth repeatability on the order of +/- 1 dB. The fourth section of U1 (U1D) inverts
the audio waveform so that both 0-degree and 180-degree signals will be available to drive the balanced
low-pass filter. This preserves balance and common-mode noise rejection when the signal is routed back to
the K2's audio amplifier, which has a differential input.

A passive, elliptic low-pass filter is used at the output of the KAF2, providing rolloff of high-pitch signals
and noise. Shielded inductors and a balanced filter topology are used to prevent noise and hum pickup. The
passive filter contributes no noise of its own and is located after all active filter stages, so it completely
removes even the very small amount of noise generated by the LM837 op-amp.

JFET transistors Q1-Q3 are used as low-noise, low-loss series switching elements for audio signal routing.
For example, in the OFF mode (LPF only), Q1 is turned on (low resistance from source to drain) and Q2-3
are turned off (very high resistance). To turn a JFET on, its gate is set to 6 volts, matching the resting bias
voltage on the source and drain. To turn a JFET off, its gate is set to 0 volts.

U3, the real-time-clock, runs from a 32768.00 Hz crystal. This frequency is divided down to 1 Hz and used
to drive a series of counters whose outputs serve as the time and date registers. D1 and D2 route either 5 V
or 3 V to U3, depending on whether the K2 is turned on. U3 draws on the order of only 4 microamps in
standby mode. Since battery BT1 is rated at 220 mAHr, it should last an estimated 5 years or more.

Microcontroller U2 handles auxBus requests from the main microcontroller (U6 on the Control board),
signal routing, and real-time-clock reading/setting/data formatting. It is normally in sleep mode with its
oscillator disabled, and only wakes up when responding to auxBus messages.

Summary of Contents for KAF2

Page 1: ...the K2 front panel selects either O F F LPF only A F 1 first CW filter stage or A F 2 both stages The operator can choose to treat both CW filter stages as a single setting A F 2 by installing jumper...

Page 2: ...istor 470 ohms 1 4 watt 5 yellow violet brown E500003 2 R13 Resistor 910 ohms 1 4 watt 5 white brown brown E500070 1 R14 Resistor 2 7 k 1 4 watt 5 red violet red E500005 1 R9 R10 Resistor 10 k 1 4 wat...

Page 3: ...with outlines of the ICs U1 U4 and most other components is the top the side with the KAF2 label is the bottom If an assembly step does not specify top or bottom the component should be installed on t...

Page 4: ...16 Trim the leads of C15 and C16 as short as possible preferably flush with the board On the top side install the 068 F capacitors 683 __C1 __C2 Install electrolytic capacitor C10 10 F The lead of C10...

Page 5: ...ded metal surface Install transistors Q1 Q2 and Q3 J309 as indicated by their outlines The installed height of the transistors should be no more than 3 8 9 mm Use a minimum of soldering time 1 2 secon...

Page 6: ...it is installed in the socket at this time remove it Install cylindrical crystal X1 vertically between U3 and BT1 The exposed lead length should be 0 1 2 5 mm or less Be careful with the crystal s le...

Page 7: ...s of the resistors right at the body then remove the leads one at a time Use long nose pliers to hold the lead then heat the joint until the lead slides out with very little pulling force If R18 and R...

Page 8: ...oard could be damaged J1 J2 MCU U6 KAF2 i If the standoff does not line up with the hole near the middle of the KAF2 module you may have the pins of J1 and J2 shifted by one position Use the original...

Page 9: ...ld see A F 1 on the display indicating that the first band pass filter section has been enabled The receiver sound should change due to the narrower bandwidth The signal may decrease in amplitude Usin...

Page 10: ...ld see a time display HH MM SS The time may not be changing at this point and may be set to 01 01 01 or to a random time Note The receiver is not muted when time is displayed so you may hear microcont...

Page 11: ...ement in skirt selectivity This can really help with DXing QRP contests and other situations where much of the activity takes place right at the noise floor When A F 2 is selected overall gain will be...

Page 12: ...notes Bypassing the Audio Filter The audio filter can be bypassed by setting S1 on the KAF2 module to the OUT position In this setting the real time clock will still work if enabled but the low pass...

Page 13: ...dule processors which generates noise that is audible at some frequencies The K2 does not mute the receiver when date or time is being displayed because the operator may want to use WWV or some other...

Page 14: ...tch signals and noise Shielded inductors and a balanced filter topology are used to prevent noise and hum pickup The passive filter contributes no noise of its own and is located after all active filt...

Page 15: ...15 This page intentionally left blank...

Page 16: ...J1 must be removed when the KAF2 is installed 3 9K RP1 1 2 3 9K RP1 7 8 C13 C12 C14 C15 12V 82 mH 82 mH LPF1 LPF2 KAF2 Audio Filter RTC A R11 R12 220 220 910 5 6 7 U1B 10 9 8 U1C R4 R5 R6 R8 R3 R7 R1...

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