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46

SERVICING

1st SERVICE
DATE:
RETAILER’S STAMP

I/We certify that an annual service has been carried

out in accordance with the manufacturer’s and

National Caravan Council recommendations.

4th SERVICE
DATE:
RETAILER’S STAMP

I/We certify that an annual service has been carried

out in accordance with the manufacturer’s and

National Caravan Council recommendations.

2nd SERVICE
DATE:
RETAILER’S STAMP

I/We certify that an annual service has been carried

out in accordance with the manufacturer’s and

National Caravan Council recommendations.

5th SERVICE
DATE:
RETAILER’S STAMP

I/We certify that an annual service has been carried

out in accordance with the manufacturer’s and

National Caravan Council recommendations.

3rd SERVICE
DATE:
RETAILER’S STAMP

I/We certify that an annual service has been carried

out in accordance with the manufacturer’s and

National Caravan Council recommendations.

6th SERVICE
DATE:
RETAILER’S STAMP

I/We certify that an annual service has been carried

out in accordance with the manufacturer’s and

National Caravan Council recommendations.

ANNUAL SERVICE RECORD

MOTORHOME MODEL ...............................................................................................................................................................................

VEHICLE IDENTIFICATION NUMBER ................................................................................................................... YEAR ..........................

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Summary of Contents for Autoquest 100 2004

Page 1: ... _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ Overall Length _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ ...

Page 2: ...er group co uk you will find that the site has a comprehensive guide to all of the models we produce as well as other useful information that is regularly updated 2 E mail your queries to enquires explorer group co uk and we will endeavour to respond with the answers you require as soon as possible 3 Alternatively if the information you require is not available on our web site or you do not have a...

Page 3: ...s Connections 16 Mains Unit 17 12v Supply 18 Controls 19 Fuses 20 Generators 20 Control Panels 21 Motorhome Equipment 23 Truma Ultrastore Water Heater 23 Gas Operating Instructions 24 Electrical Operating Instructions 24 Taps 25 Micro Switch 26 Water Filter System 29 Refrigerators 30 Oven Hob Grill 31 Smoke Alarm 31 Space Heater 31 Toilet 31 Air Conditioning 33 Roof Lights 34 Blinds and Flyscreens...

Page 4: ......

Page 5: ...r Authorised Dealer will be able to supply any replacement parts for your motorhome should the need arise along with any accessories you may require Please note that it is not possible to purchase replacement parts or accessories direct from the manufacturer We are sure you will have many happy times with your motorhome but please remember a happy carefree time is based on proper thorough and resp...

Page 6: ...alue of their part exchange reduced due to potential water ingress issues provided there is documentary evidence that the motorhome has been annually serviced and that it is less than 5 years old CONDITIONS ATTACHED TO THE CODE Repairs may only be carried out after approval by The Explorer Group Ltd or the insurance company that provides the extended warranty dependent upon individual circumstance...

Page 7: ... pets should be kept under control Adhere and take note of all fire precautions noting the whereabouts of the fire points Unless permission has been granted barbecues should not be used When permission has been given consideration should be given to the annoyance that can be caused to other users of the site Similarly open fires are not allowed Awnings and tents should only be used when permission...

Page 8: ...hile the motorhome is in motion 9 Turn off all gas appliances and turn off the gas supply before travelling in your motorhome 10 Do not leave children under 14 years of age unattended in your motorhome PROPER AND SAFE USE OF STORAGE AREAS IN MOTORHOMES The storage areas provided in your motorhome are designed solely for the purpose of carrying of personal possessions these areas must not be used a...

Page 9: ...es manufactured by the Explorer Group Limited are classified as Grade 2 in accordance with BSEN 1645 part 1 for thermal Insulation and heating This will allow the interior temperature to be maintained at 20 C when the exterior ambient temperature is 0 C YOUR MOTORHOME WEIGHTS EXPLAINED Mass in Running Order The weight of your motorhome as it leaves the factory as new with standard fixtures and fit...

Page 10: ...sed area exposed to the wind BEFORE MOVING OFF Whenever making a journey with your motorhome either setting off on holiday or returning home it is good practice to run through this simple checklist 1 Close and secure all cupboards and drawers and check any loose articles Do not store tins bottles etc in overhead lockers 2 Close and secure all windows and roof lights 3 Leave all curtains and blinds...

Page 11: ...e is applied and chock the wheel diagonally opposite the wheel to be removed 2 Remove the hub cap 3 Use wheel brace to slacken off wheel nuts on the wheel to be changed 4 Position jack at the appropriate jacking point see vehicle handbook 5 Jack up the motorhome until the wheel for removal is just off the ground 6 Remove the wheel nuts and remove the wheel 7 Fit spare wheel and reverse the above p...

Page 12: ...e found stamped on a plate fixed beneath the motorhome door or pillar and your cab chassis serial no which can be found on a plate under the bonnet Make a note of this number in the space provided at the front of this handbook and make a separate note of the number to keep safe at home MOTORHOME THEFT The theft of a motorhome can occur in the most unlikely circumstances from a motorway service are...

Page 13: ...eferable not under or near trees well drained and away from possible boggy areas Consider how you will move the motorhome when it is time to leave the site On sloping ground it is better to pitch facing downhill especially during the rainy season LEVELLING It is important that the motorhome is correctly levelled to ensure the correct working of the refrigerator cooker etc Use ramps or levelling de...

Page 14: ... to the mains unit on the pitch The end without the valve connects to the mains unit CARVER CRYSTAL 3 WATER SYSTEM OPERATION Raise the crystal filter housing lid see fig 1 Clean both the water socket and the power supply terminals for the pump It is advisable to lubricate the water inlet using vegetable oil this reduces the friction between the 0 ring and the plastic surface Plug the pump assembly...

Page 15: ...ROPANE Propane is supplied in red or partly red bottles which have a female left hand threaded connector Scandinavian countries use the same connector Germany or Austria supply propane with a male connection Propane will work at temperatures as low as 40 C and is therefore suitable for all winter motorhoming CONNECTION Make sure that heating cooking appliances and gas cylinders are switched off Re...

Page 16: ...ected gas leak the gas must be turned off using the isolation valve on the gas bottle A competent gas Fitter should then check the system before it is used reused Regularly check flexible gas hose joints and connections for tightness Finally make sure that each gas appliance is working efficiently to the recommendations of the appliance manufacturers The Explorer Group does not recommend the use o...

Page 17: ......

Page 18: ...a Never look for a leak with a match Always use a soap solution or its equivalent when testing connections Do not operate any electrical apparatus whatsoever especially light switches If the leak is not obvious the motorhome should be evacuated and qualified personnel consulted b Avoid naked flames when connecting or changing a cylinder c Check the flexible hose frequently ROOF MOUNTED FLUE INSTAL...

Page 19: ...lexible cable obtained from the site owner 4 Remove any cover from the socket outlet provided at the site supply point and connect the plug at the other end of the supply flexible cable to this Switch on the main switch at the site supply point Note If you wish to use any 12v appliances you must turn on the battery charging unit on the control panel ON LEAVING CARAVAN SITE 5 Reverse the procedure ...

Page 20: ...s switched off it may not be electrically isolated The only certain way of making equipment safe is to unplug it A means of checking the polarity of the mains supply when overseas is useful There are available several proprietary makes of equipment for the purpose If it can be achieved it is preferable to connect live to live and neutral to neutral to maintain full electrical protection CHECK all ...

Page 21: ...ter elimination of the fault To re set operate the switch as for M C B s Periodically the RCD should be checked by operating the test button marked T The unit should immediately switch to the OFF position If the unit does not switch off then a qualified electrician should be consulted If the unit does switch off the test is complete and the switch can be re set restoring the supply back to normal ...

Page 22: ...h all types of transformer power supply a certain amount of heat is generated this will vary with the charge rate therefore adequate space and ventilation must be provided and maintained around the unit to aid cooling Keep all flammable materials and aerosols well away from this appliance and other sources of heat as this could cause the pressure in the aerosol to rise Should a seal then fail it i...

Page 23: ...lity See label fitted adjacent to the P C 11 unit in your motorhome and also the following RCD MCB section RCD MCB PROTECTION These components are designed to give both overload and earth leakage protection for the electrical supply in your motorhome The MCBs are better described as mechanical fuses In the event of an overload situation the circuit they supply is automatically switched to the OFF ...

Page 24: ...site then reverse the live neutral connections inside the plug on your mains cable Check before use If it can be achieved it is preferable to connect live to live and neutral to neutral to maintain full electrical protection GENERATORS When using a generator to supply the P C II ensure that the actual output voltage does not exceed the rated generator output voltage and the rated input voltage of ...

Page 25: ...ure B2 battery test the blinking means run down battery alarm 11 It shows the battery recharging through engine alternator 12 It shows the test or alarm batteries together with the symbols 9 or 10 13 It shows the connection to the 230V net 14 It shows that the minimal voltage device has switched on 15 It shows the drink water tank test the blinking means empty tank alarm 16 The blinking shows the ...

Page 26: ...he gauge to show the water level in the fresh water tank Releasing the switch causes the guage to return to showing the voltage Aux Veh When the switch is in the Veh position the motorhome 12 volt system is powered from the vehicle battery When it is in the Aux position it is powered from the motorhome s auxiliary battery or the 12 volt charger power supply if the motorhome is connected to a 230 v...

Page 27: ...s full when water flows freely from the tap See Connection of Water section 5 It may be necessary to adjust the pressure switch on the water system N B If only the cold water system is being used the heater tank will still be filled with water and to avoid frost damage it should always be drained as described below DRAINING THE WATER HEATER 1 Disconnect the water pump and switch off power supply w...

Page 28: ...ator light is continuously lit this denotes a failure First check that gas is available from the cylinder and if after waiting five minutes for a possible air lock to clear the appliance will still not operate consult your Explorer Group retailer ELECTRICAL OPERATING INSTRUCTIONS The electrical water heating element is controlled by the on off switch on the control panel The indicator light should...

Page 29: ...sh water through the system again opening all taps in turn then drain again Similar attention should be paid to the hygiene of the external water container and submersible pump and hose used to draw off water DO NOT use water which has stood in a water container for any length of time and do not use garden hoses for filling tanks WATER FILTER where fitted Replace the in line filter cartridge with ...

Page 30: ...and slide shroud off with other hand 7 Remove microswitch using finger and thumb pull up and outwards 8 Slide wire terminals off microswitch 9 Attach replacement microswitch and relocate Note Ensure microswitch snaps fully home 10 Before relocating shroud ensure wires are neatly located in the front groove as shown 11 Replace shroud Note Ensure shroud locating rib is aligned with the rear groove o...

Page 31: ...hich is rotated anti clockwise to turn on The housing is made from high quality plastic THE KERAMIK TWIST MIXER TAP The Keramik Twist mixer tap Fig 2 is a single lever mixer tap The flow is governed by lifting and lowering the lever Temperature is controlled by rotating the lever anti clock wise allowing cold water to flow first followed by further rotation to obtain hot water The water temperatur...

Page 32: ...nts falling into the water container PRESSURE SWITCH In most modern motorhomes the water system is pressurised When a tap is closed pressure of water builds up in the system At a predetermined level the pressure will operate a pressure switch which in turn will stop the pump running Opening a tap will reduce the pressure and the pump will start running At normal flow rates the submersible pump sho...

Page 33: ... convenient and efficient manner The system includes a special two stage filter which removes unpleasant tastes smells and colouring to give clear fresh tasting water The first stage is a filter screen which retains small solids The second stage is a bed of silverised activated carbon which removes chlorine tastes and smells etc This is done by absorption and by mechanical filtration reducing alga...

Page 34: ... that it is fully submerged before operating the system A dust cover is available to stop contaminants falling into the water DO NOT REMOVE BY PULLING THE HOSE OR ELECTRIC CABLE HOW TO USE A WATERLINE WITH THE INBOARD WATER TANK 1 Place the pump switch on the control panel to the 0 position 2 Place tap next to the tank into the centre position See diagram below Pipe Tap Pipe 3 Connect waterline to...

Page 35: ...th a smoke alarm featuring an alarm silence facility WARNING Test smoke alarm operation after motorhome has been in storage before each trip and at least once per week during use NOTE A different smoke alarm to the one illustrated may be fitted subject to availability but it still meets the criteria above For further information on use of the alarm battery replacement testing etc refer to the manu...

Page 36: ...e additional toilet fluid Use only Thetford toilet fluid to achieve the best results CAUTION Never add toilet fluid directly into toilet bowl Do not use strong household detergents or cleaners that contain chlorine solvents or acid contents High Altitude and Hot Weather Use with large temperature differences and changing heights during towing over pressure can start to build up in the waste holdin...

Page 37: ... WARNING Never place your hands or other objects within the air inlet openings MAINTENANCE To ensure trouble free running it is recommended that the unit be cleaned once or twice a year by a qualified service agent Demount the external cover clean the heat exchangers evaporator and condenser with a brush or compressed air Remove any dirt Check that water trap holes are not clogged N B 18 degrees c...

Page 38: ...without rocker in the recessed grip and engage in the opposite end rod with rocker CAUTION In extremely bright sunshine the blackout blind must only be closed two thirds and the pane must be set in the continuous airing position b Select the required position blackout flyscreen by moving both joined end rods together 5 Opening the blinds a Move blind end rod with rocker right to the outside b Hold...

Page 39: ... NOTE Your motorhome may be fitted with flat fitting Seitz windows The window catch is fitted with a security button and to open the window this button needs to be pressed in before the catch can be turned GAS BARBECUE POINT Your motorhome may be fitted with a gas barbecue point The gas barbecue point when fitted is situated on the nearside towards the front This point is for use with a gas barbec...

Page 40: ...n the battery in the key fob is reaching the end of its life the red indicator on the fob will flash when the ALARM button is pressed The alarm can be switched off completely by inserting the key into the control box key switch and turning it anti clockwise TESTING THE ALARM Once you have switched the alarm on any one of the following actions will instantly trigger the siren for 2 minutes or until...

Page 41: ...with European Standards the exterior door must not be replaced with a double dead lock The shower room door is fitted with a two position push button lock Push once to lock Push again to release 37 MOTORHOME EQUIPMENT ...

Page 42: ...38 MOTORHOME EQUIPMENT ...

Page 43: ...39 MOTORHOME EQUIPMENT ...

Page 44: ... with a good grade paste wax will help to maintain the colour and finish A significant benefit of using GRP components is the ability to repair most scratches or damage that may be inflicted upon the panel GRP components are tough but like any other products they can be damaged Excessive pressure or impact to the face or reverse of the component can cause the gel coat to crack This does not mean t...

Page 45: ...aken with their use and cleaning The symptoms caused by bacterial contamination are not purely limited to gastro intestinal diseases but may also manifest themselves as ear nose throat eye or skin infections It is therefore important that you carry out the following procedure prior to using the motorhome each time even if you boil or filter all water you use for drinking CONTAINERS 1 All water rem...

Page 46: ...iled in the previous section Drain off the wafer system Ensure all windows roof lights and doors are correctly fastened Check fixed ventilation apertures are not obstructed Check that the site you have chosen to store the motorhome is open fairly high and dry and if possible not exposed to gales etc If this proves impossible it is recommended that the motorhome chassis is anchored to the ground Ja...

Page 47: ......

Page 48: ... 3 That a service damp and safety check has been carried out by an approved retailer or service centre at least once every year The interval from purchase date to the first service and the intervals between services must not exceed 12 months 4 That original VAT service invoices are retained as proof that annual inspections have been carried out 5 No repairs should be commenced under the terms of t...

Page 49: ...nels 2 Furniture 3 Curtains blinds bunk nets 4 Dinette seats beds 5 Over cab bed 6 Carpets 7 Swivel seat base 8 Doors and drawers 9 Hinges and catches 10 Ventilators 11 Water pumps 12 Hoses and connections 13 Hot water system 14 Cold water system 15 Window hinges stays 16 Cassette toilet 17 Shower 18 Shower tray 19 Central heating 20 Damp test 21 Inboard tanks Section D Electrical 1 Interior light...

Page 50: ...e with the manufacturer s and National Caravan Council recommendations 5th SERVICE DATE RETAILER S STAMP I We certify that an annual service has been carried out in accordance with the manufacturer s and National Caravan Council recommendations 3rd SERVICE DATE RETAILER S STAMP I We certify that an annual service has been carried out in accordance with the manufacturer s and National Caravan Counc...

Page 51: ...cil recommendations 11th SERVICE DATE RETAILER S STAMP I We certify that an annual service has been carried out in accordance with the manufacturer s and National Caravan Council recommendations 14th SERVICE DATE RETAILER S STAMP I We certify that an annual service has been carried out in accordance with the manufacturer s and National Caravan Council recommendations 9th SERVICE DATE RETAILER S ST...

Page 52: ...is own convenience or discretion but is not obliged to do this Your motorhome is supplied to you with a 3 year warranty valid from the date of purchase except when otherwise stated The manufacturers are not responsible for travelling costs incurred returning a motorhome to a retailer for warranty repair This also applies to consequential loss i e earnings incurred The warranty is not extended to c...

Page 53: ...0 Step 1 Remove the centre cushion E Step 2 Slide out the bed slats from under the centre seat Step 3 Place cushions as shown AVANTGARDE AND AUTOQUEST 400RL Step 1 Remove cushion E Step 2 Slide out the bed slats from under the rear seat C Step 3 Place cushions as shown 49 HOW TO MAKE YOUR BEDS A A B C D B C D A A A E D D B B E C A D A B C D B C C D B C E E B C D AVANTGARDE AND AUTOQUEST OVERCAB DO...

Page 54: ...TROL PANELS BCA ELECTRIC FITTINGS CLIPSAL BEIGE CASSETTE BLINDS SEITZ TOILET STD ROTATABLE CASSETTE BATTERY CHARGER BCA AUTOSTRATUS CASTAWAY FRIDGE RB RM6505 FB RG RM6291 HEATER TRUMA S 3002A AUTO INTERNAL BLOWN AIR SYST TRUMA ULTRAHEAT WATER HEATER TRUMA ULTRASTORE 10LTR SINK DRAINER SPINFLO ARGENT OVEN UNIT MIDI PRIMA HOB UNIT SPINFLO ARGENT TAPS KITCHEN REICH CHARISMA SHOWER EQUIPMENT REICH AT ...

Page 55: ......

Page 56: ... 3850kgs 75 78cwt Mass in Running Order 3300kgs 64 95cwt 3255kgs 64 07cwt 3292kgs 64 80cwt Essential Habitation Equipment 132kgs 2 59cwt 132kgs 2 59cwt 132kgs 2 59cwt Maximum User Payload 550kgs 10 83cwt 595kgs 11 71cwt 558kgs 10 98cwt With a High Line option please add 48kgs to the Mass In Running Order reduce the Maximum User Payload by 28kgs and reduce the Optional Payload by 68kg RG RB FB AUTO...

Page 57: ...53 AUTOSTRATUS INTERNAL 12V 230V WIRING ...

Page 58: ...t 3850kgs 75 78cwt Mass in Running Order 3300kgs 64 95cwt 3255kgs 64 07cwt 3292kgs 64 80cwt Essential Habitation Equipment 132kgs 2 59cwt 132kgs 2 59cwt 132kgs 2 59cwt Maximum User Payload 550kgs 10 83cwt 595kgs 11 71cwt 558kgs 10 98cwt With a High Line option please add 48kgs to the Mass In Running Order reduce the Maximum User Payload by 28kgs and reduce the Optional Payload by 68kg RG RB FB CAS...

Page 59: ...55 CASTAWAY INTERNAL 12V 230V WIRING ...

Page 60: ...Double 2085 x 1200mm 6 9 x 3 11 1 x Single 1880 x 700mm 6 2 x 2 3 1 x Single 1800 x 700mm 6 2 x 2 3 Maximum Front Axle Weight 1600kgs 31 4cwt 1600kgs 31 4cwt 1600kgs 31 4cwt 1600kgs 31 4cwt 1600kgs 31 4cwt Maximum Rear Axle Weight 1600kgs 31 4cwt 1600kgs 31 4cwt 1650kgs 32 41cwt 1650kgs 32 41cwt 1650kgs 32 41cwt M T P L M 2900kgs 56 9cwt 2900kgs 56 9cwt 3200kgs 62 9cwt 3200kgs 62 9cwt 3200kgs 62 9...

Page 61: ...57 AUTOQUEST INTERNAL 12V 230V WIRING ...

Page 62: ...Double 2085 x 1200mm 6 9 x 3 11 1 x Single 1880 x 700mm 6 2 x 2 3 1 x Single 1800 x 700mm 6 2 x 2 3 Maximum Front Axle Weight 1600kgs 31 4cwt 1600kgs 31 4cwt 1600kgs 31 4cwt 1600kgs 31 4cwt 1600kgs 31 4cwt Maximum Rear Axle Weight 1600kgs 31 4cwt 1600kgs 31 4cwt 1650kgs 32 41cwt 1650kgs 32 41cwt 1650kgs 32 41cwt M T P L M 2900kgs 56 9cwt 2900kgs 56 9cwt 3200kgs 62 9cwt 3200kgs 62 9cwt 3200kgs 62 9...

Page 63: ...59 AVANTGARDE INTERNAL 12V 230V WIRING ...

Page 64: ...ASSIQUE SUNSEEKER ALL EXPLORER GROUP MOTORHOME RETAILER SPECIALS ARE BASED ON OUR CURRENT BASE MODELS FOR DETAILS ON THE EQUIPMENT FITTED AND HOW TO OPERATE THEM PLEASE CHECK UNDER THE BASE MODEL DETAILS IN THE MAIN PART OF THIS HANDBOOK FOR EXAMPLE IF YOU HAVE PURCHASED A FIRESTORM THEN THE SPACE HEATER FITTED WILL BE OPERATED IN THE SAME MANNER AS THE SPACE HEATER FITTED IN THE STANDARD AUTOQUES...

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