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Chapter 1   Basics and Assembly 

                                                                    

 

1-1 

Chapter 1  

Basics and Assembly 

 

The focus of this chapter is on the introduction of the ELCO FS200. 
Here you will find the information required to assemble and wire a 
controller system consisting of FS200 components.  
Besides the dimensions the general technical data of FS200 will be 
found.   

 

 

Topic     

Page 

Chapter 1

 

Basics and Assembly ..................................................... 1-1

 

Safety Information for Users................................................................. 1-2

 

System conception ............................................................................... 1-3

 

Dimensions .......................................................................................... 1-6

 

Installation............................................................................................ 1-7

 

Wiring................................................................................................. 1-11

 

Installation guidelines ......................................................................... 1-14

 

General data ...................................................................................... 1-17

 

 
 

Overview 

Content 

Manual ELCO Intelligent I/O-FS200

Summary of Contents for FS200 IM

Page 1: ... FS200 IM FS2 GW DP00 Order No ELCO FS2 GW DP00 This manual is part of the documentation package with order number ELCO FS200_IM and relevant for Product Order number as of state HW FW IM FS200 FS2 GW DP00 01 2 03 ...

Page 2: ...e assume no responsibility for any discrepancies or errors The information in this manual is verified on a regular basis and any required corrections will be included in subsequent editions Suggestions for improvement are always welcome ELCO and FS200 are registered trademarks of ELCO Tianjin ELECTRONICS CO LTD SPEED7 is a registered trademark of profichip GmbH SIMATIC STEP and S7 300 are register...

Page 3: ...he usage of the FS200 with Profibus After a short introduction you may find here every information about assembly project engineering and diagnostic The chapter closes with the description of the firmware update Overview Manual ELCO Intelligent I O FS200 the System intelligent I O from ELCO Here you may find every information for The focus of this chapter is on the introduction of the ELCO Intelli...

Page 4: ...onception 1 3 Dimensions 1 6 Installation 1 7 Wiring 1 11 Installation guidelines 1 14 General data 1 17 Chapter 2 Hardware description 2 1 Properties 2 2 Structure 2 3 Technical data 2 6 Chapter 3 Deployment 3 1 Basics 3 2 Project engineering 3 10 DP V1 services 3 13 DP V1 I M data 3 15 Profibus installation guidelines 3 17 Diagnostic functions 3 20 Firmware update 3 28 ...

Page 5: ...Contents ii Manual ELCO intelligent I O FS200 ...

Page 6: ...wing guides are available in the manual an overall table of contents at the beginning of the manual an overview of the topics for every chapter The manual is available in printed form on paper in electronic form as PDF file Adobe Acrobat Reader Important passages in the text are highlighted by following icons and headings Danger Immediate or likely danger Personal injury is possible Attention Dama...

Page 7: ... in the project design department installation department commissioning operation The following conditions must be met before using or commissioning the components described in this manual Modification to the process control system should only be carried out when the system has been disconnected from power Installation and modifications only by properly trained personnel The national rules and reg...

Page 8: ...semble and wire a controller system consisting of FS200 components Besides the dimensions the general technical data of FS200 will be found Topic Page Chapter 1 Basics and Assembly 1 1 Safety Information for Users 1 2 System conception 1 3 Dimensions 1 6 Installation 1 7 Wiring 1 11 Installation guidelines 1 14 General data 1 17 Overview Content Manual ELCO Intelligent I O FS200 ...

Page 9: ...ecome inoperable or unusable Modules that have been damaged by electrostatic discharges can fail after a temperature change mechanical shock or changes in the electrical load Only the consequent implementation of protection devices and meticulous attention to the applicable rules and regulations for handling the respective equipment can prevent failures of electrostatic sensitive modules Modules m...

Page 10: ...ection supply The FS200 consists of the following components Bus coupler Periphery modules Power modules Accessories With a bus coupler bus interface and power module is integrated to one casing With the bus interface you get access to a subordinated bus system Via the integrated power module for power supply the bus interface is supplied as well as the electronic of the connected periphery module...

Page 11: ...riphery module is defined by the electronic module which is mounted to the terminal module by a save sliding mechanism With an error the defective module may be exchanged for a functional module with standing installation By an integrated coding only the modules may be plugged which may be combined At the front side there are LEDs for status indication For simple wiring each module shows a corresp...

Page 12: ... With a flat mounting rail for adaption to a flat mounting rail you may remove the spacer of the shield bus carrier With each bus coupler to protect the backplane bus connectors there is a mounted bus cover in the scope of delivery You have to remove the bus cover of the bus coupler before mounting a FS200 module For the protection of the backplane bus connector you should always mount the bus cov...

Page 13: ...cs and Assembly Manual ELCO Intelligent I O FS200 1 6 Dimensions 104 109 76 5 48 5 104 109 76 5 15 133 12 5 58 62 12 5 Dimensions in mm Dimensions bus coupler Dimensions periphery module Dimensions electronic module ...

Page 14: ...odule is fixed to the mounting rail by pushing downwards the locking lever The modules may either separately be mounted to the mounting rail or as block Here is to be considered that each locking lever is opened Clack 1 2 3 For mounting between 2 modules and for the exchange of a defective electronic module the electronic module may be pulled forward after pressing the unlocking lever at the lower...

Page 15: ...der that a clearance from the middle of the mounting rail of at least 80mm above and 60mm below respectively 80mm by deployment of shield bus carriers exist 80mm 80mm 60mm 65mm Start at the left side with the head module e g bus coupler For this turn both locking lever upwards put the head module to the mounting rail and turn both locking lever downwards Before mounting the periphery modules you h...

Page 16: ... shield bus carrier available as accessory serves to carry the shield bus to connect cable shields The shield bus carrier is mounted underneath the terminal of the terminal module With a flat mounting rail for adaption to a flat mounting rail you may remove the spacer of the shield bus carrier Clack Mounting periphery module Mounting the bus cover Mounting shield bus carrier Manual ELCO Intelligen...

Page 17: ...both sides to the mounting rail 1 2 3 4 With mounting respectively de mounting of a module group you also have to remove the electronic module of the just mounted right module After mounting it may be plugged again For mounting respectively de mounting the locking lever of the modules of the block must be turned upwards To mount the group of modules put them to the gap between the both modules and...

Page 18: ...wer supply bus coupler and I O area Note Power section and electronic power section supply are internally protected against higher voltage by fuses The fuses are within the power module If one fuse released its electronic module must be exchanged It is recommended to protect the power section supply with a fast 10A fuse and the electronic power supply with a fast 4A fuse Standard wiring ...

Page 19: ...u have also the possibility to define isolated groups The following figure should illustrate the usage of the power modules 007 1AB00 Sys DC 5V DC 24V 10A 007 1AB00 Sys DC 5V DC 24V 10A DC24V 0V DC24V 0V DC24V max 10A SysDC5V max 3A DC24V max 10A DC24V max 10A DC24V 0V DC24V 0V 1 2 1 1 1 DC 24V Power section supply I O area 2 DC 24V Electronic power supply bus coupler and I O area Definition of is...

Page 20: ... shield bus carrier is mounted underneath the terminal of the terminal module With a flat mounting rail for adaption to a flat mounting rail you may remove the spacer of the shield bus carrier After mounting the shield bus carrier with the shield bus the cables with the accordingly stripped cable screen may be attached and fixed by the shield clamp Clack 1 2 3 4 1 Shield bus carrier 2 Shield bus 3...

Page 21: ... the environment All FS200 components are developed for the deployment in hard industrial environments and fulfill high demands on the EMC Nevertheless you should project an EMC planning before installing the components and take conceivable interference causes into account Electromagnetic interferences may interfere your control via different ways Fields I O signal conductors Bus system Current su...

Page 22: ...nes must be laid isolated When transmitting signals with small amplitudes the one sided laying of the isolation may be favorable Lay the line isolation extensively on an isolation protected earth con ductor rail directly after the cabinet entry and fix the isolation with cable clamps Make sure that the isolation protected earth conductor rail is connected impedance low with the cabinet Use metalli...

Page 23: ...absorption of the lower frequencies A one sided isolation connection may be convenient if the conduction of a potential compensating line is not possible analog signals some mV res µA are transferred foil isolations static isolations are used With data lines always use metallic or metalized plugs for serial couplings Fix the isolation of the data line at the plug rack Do not lay the isolation on t...

Page 24: ...peration Horizontal installation EN 61131 2 0 60 C Vertical installation EN 61131 2 0 55 C Air humidity EN 60068 2 30 RH1 without condensation rel humidity 10 95 Pollution EN 61131 2 Degree of pollution 2 Mechanical Oscillation EN 60068 2 6 1G Shock EN 60068 2 27 15G Mounting conditions Mounting place In the control cabinet Mounting position Horizontal and vertical EMC Standard Comment Emitted int...

Page 25: ...Chapter 1 Basics and Assembly 1 18 Manual ELCO Intelligent I O FS200 ...

Page 26: ...re the hardware components of the FS2 GW DP00 are more described You will find the technical data at the end of this chapter Topic Page Chapter 2 Hardware description 2 1 Properties 2 2 Structure 2 3 Technical data 2 6 Overview Content Manual ELCO Intelligent I O FS200 ...

Page 27: ...supply for power and electronic section supply of the periphery modules 1 MSAC_C1 connection Read Write with 244byte data 4byte DP V1 header 240byte user data 3 MSAC_C2 connections Initiate Read Write DataTransport Abort with each 244byte data 4byte DP V1 header 240byte user data Type Order number Description FS2 GW FS2 GW DP00 Profibus DP slave for FS200 Features Use as DP V1 slave Order data Man...

Page 28: ...elector LED Color Description PWR green Bus coupler is power supplied SF red Station fault structure is not corresponding to the configuration DE green State Data Exchange Bus coupler is waiting for parameters IF red Internal error occurred Status indication bus coupler PWR SF DE IF LED Color Description PWR IO green Power section supply OK PF IO red Fuse power section supply defective Power fail ...

Page 29: ... DC 24V I DC 24V for electronic section supply 5 not connected 6 DC 24V I DC 24V for power section supply 7 0V I GND for power section supply 8 Sys 0V I GND for electronic section supply I Input Pin Assignment Bus termination 1 Shield 2 not connected 3 RxD TxD P line B 4 RTS 5 M5V 6 P5V 7 not connected 8 RxD TxD N line A 5 4 3 2 1 9 8 7 6 9 not connected 3 8 Shield P5V M5V 330 330 220 RxD TxD P B ...

Page 30: ...6 Shield Shield Note Please consider to terminate the last participants on the bus at both ends by activating the terminating resistor Valid address may range from 1 to 125 Addresses must be unique on the bus The slave address must have been preset before the bus coupler is turned on Pos Value Example State Address 1 not used 2 1 1 3 2 1 4 4 0 5 8 0 6 16 0 7 32 1 1 2 4 8 16 32 64 1 0 1 2 3 4 5 6 7...

Page 31: ...ower supply Power section supply max 1 9A max 10A Current output Electronic power supply Power section supply max 3A max 10A Inputs max 244byte Outputs max 244byte Transfer rate Automatic recognition up to 12Mbit s Coupling 9 pole SubD jack Status display LEDs at the front Dimensions and weight Dimensions WxHxD in mm 48 5x109x76 5 Weight 155g Manual ELCO Intelligent I O FS200 ...

Page 32: ...rmation about assembly project engineering and diagnostic The chapter closes with the description of the firmware update Topic Page Chapter 3 Deployment 3 1 Basics 3 2 Project engineering 3 10 DP V1 services 3 13 DP V1 I M data 3 15 Profibus installation guidelines 3 17 Diagnostic functions 3 20 Firmware update 3 28 Overview Content Manual ELCO Intelligent I O FS200 ...

Page 33: ...r automation tasks in a manufacturing environment DP is very fast offers Plug n Play facilities and provides a cost effective alternative to parallel cabling between PLC and remote I O Profibus DP was designed for high speed cyclical data commu nication between bus master and slave systems The original version designed DP V0 has been expanded to include version DP V1 offering acyclic data exchange...

Page 34: ...with the Profibus standards these devices have no bus access rights They are only allowed to acknowledge messages or return messages to a master when this has issued a request Slaves are also referred to as passive participants The master of the class 1 is a central control that exchanges cyclically information with the decentral stations slaves in a defined message cycle Typical MSAC_C1 devices a...

Page 35: ...aster You assign a slave to a specific master when you define the project You can also define which DP slaves are included and which are excluded from the cyclic exchange of data Data communication between master and slave can be divided into a parameterization a configuration and a data transfer phase Before a DP slave is included in the data transfer phase the master checks whether the defined c...

Page 36: ...he PII and all the output data from the PIQ in the output modules When the data has been saved the PII is transferred into the buffer send and the contents of the buffer receive is transferred into PIQ During a Profibus cycle the master addresses all its slaves according to the sequence defined in the data exchange The data exchange reads and writes data from into the memory areas assigned to the ...

Page 37: ...token and is able to send messages to or retrieve them from slave 1 then slave 2 etc in a fixed sequence until it reaches the last slave of the current list MS0 channel it then passes on the token to the DPM 2 Master Class 2 This master can then use the remaining available time gap of the programmed cycle to set up an acyclic connection to any slave e g slave 3 to exchange records MS2 channel at t...

Page 38: ...mber 0 addresses the data of the function modules 0 1 2 3 4 Slot_Number Data structure 1Byte Output Modul 1 1Byte Output Modul 2 1Byte Input Modul 3 4Byte Input Modul 4 Request Response IM 053 DP FS2 GW DP00 Index 0 255 SM 022 DO 2x DC24V Module 1 Index 0 255 SM 022 DO 2x DC24V Module 2 Index 0 255 SM 021 DI 4x DC24V Module 3 Index 0 255 SM 031 AI 2x 12Bit Module 4 Index 0 255 Each data block can ...

Page 39: ...ave Status A status message is transmitted from the slave to the master There is no acknowledgment Data transmission is connection oriented over a MS1 connection This is set up by the DPM 1 and is closely linked to the connection for cyclic data communication It can be used by the master that has parameterized and configured the respective slave Services for acyclic data communication between DPM ...

Page 40: ... devices are detected automatically Every device on the Profibus is identified by an address This address must be an unique number in the bus system for FS200 between 1 and 125 For every Profibus slave from ELCO there is a GSD file available This file may either be found on the supplied storage media or at the download area of www elco holding com cn The assignment of the GSD file to your slave is...

Page 41: ...O FS2 GW DP00 DP V1 FS200V1 gsd Please install the required files into your configuration tool Details on the installation of the GSD and or type files are available from the manual supplied with your configuration tool After the installation of the GSD file you will find this entry e g the DP V1 slave in the hardware catalog from Siemens at Mount your Profibus system Start your project engineerin...

Page 42: ...nable 1 Identifier related diagnostic disable Bit 1 0 Module status enable 1 Module status disable Bit 2 0 Channel related diagnostic enable 1 Channel related diagnostic disable Bit 3 0 Diagnostic enable 1 Diagnostic disable Bit 4 0 fix Bit 5 0 V0 Diagnostic interrupt not available 1 V0 Diagnostic interrupt available Bit 6 0 V0 Hardware interrupt not available 1 V0 Hardware interrupt available Bit...

Page 43: ...08h 3 0Ah fix 0Ah 4 81h fix 81h 5 00h fix 00h 6 00h fix 00h 7 Bit 0 0 Identifier related diagnostic enable 1 Identifier related diagnostic disable Bit 1 0 Module status enable 1 Module status disable Bit 2 0 Channel related diagnostic enable 1 Channel related diagnostic disable Bit 3 0 Diagnostic enable 1 Diagnostic disable Bit 7 4 0 fix 00h 8 Bit 6 0 0 fix Bit 7 0 Data format Motorola 1 Data form...

Page 44: ...e diagnostic address which can be set by properties is used as ID Using the following record set no as Index you get access for reading R res writing W to the listed DP slave elements Index Access Description 50h R Device name as ASCII code ELCO FS2 GW DP00 51h R Hardware version as ASCII code V1 00 52h R Software version as ASCII code V1 00 53h R Serial number of the device in ASCII code e g 0000...

Page 45: ...h R Device name as ASCII code ELCO FS2 AO BB40 51h R Hardware version as ASCII code V1 00 52h R Software version as ASCII code V1 00 53h R Serial number of the device in ASCII code e g 00001347 30h 30h 30h 30h 31h 33h 34h 37h 54h R FPGA version unsigned16 7Dh R W Every parameters record set 0 record set N 7Eh R W Parameter record set 0 7Fh R W Parameter record set 1 R Parameter record set 128 80h ...

Page 46: ...M data the modules can online be identified Note Only one DP master may access at one time the I M data The data structure of the I M data corresponds to the specifications of Profibus guideline order no 3 502 version 1 1 from May 2003 I M data Access Preset Explanation Identification data 0 IM_INDEX 65000 MANUFACTURER_ID read 2byte 022Bh 555 Name of the manufacturer 555 ELCO GmbH ORDER_ID read 20...

Page 47: ...h version 1 1 IM_SUPPORTED read 2byte 001Fh Information about available I M Data IM_INDEX 650000 65004 Maintenance data 1 IM_INDEX 65001 TAG_FUNCTION read write 32byte Clear module ID inside the system TAG_LOCATION read write 22byte Location of installation of the module Maintenance data 2 IM_INDEX 65002 INSTALLATION_DATE read write 16byte Date and if applicable time of installation of the module ...

Page 48: ...lated twisted pair cable based upon the RS485 interface The RS485 interface is working with voltage differences Though it is less irritable from influences than a voltage or a current interface You are able to configure the network as well linear as in a tree structure Via the Profibus jack the Profibus coupler is connected to the Profibus network Max 32 participants per segment are permitted The ...

Page 49: ...ease make sure to terminate the last participants on the bus at both ends by activating the terminating resistor In systems with more than two stations all partners are wired in parallel For that purpose the bus cable must be feed through uninterrupted Via the order number ELCO FS2 972 DP10 you may order the bus connector EasyConn This is a bus connector with switchable terminating resistor and in...

Page 50: ...g resistor Attention The terminating resistor is only effective if the connector is installed at a slave and the slave is connected to a power supply Note A complete description of installation and deployment of the terminating resistors is delivered with the connector Loosen the screw Lift contact cover Insert both wires into the ducts provided watch for the correct line color as below Please tak...

Page 51: ...s More detailed information to the structure of the slave standard diagnostic data is to find in the standard papers of the Profibus User Organization The slave standard diagnostic data have the following structure Standard diagnostic Byte Bit 7 Bit 0 0 Bit 0 Bit is always at 0 Bit 1 slave is not yet ready for exchange data Bit 2 Configuration data does not correspond to actual configuration Bit 3...

Page 52: ...ot 4 Bit 4 Entry for module on slot 5 Bit 5 Entry for module on slot 6 Bit 6 Entry for module on slot 7 Bit 7 Entry for module on slot 8 X 2 Bit 0 Entry for module on slot 9 Bit 1 Entry for module on slot 10 Bit 2 Entry for module on slot 11 Bit 3 Entry for module on slot 12 Bit 4 Entry for module on slot 13 Bit 5 Entry for module on slot 14 Bit 6 Entry for module on slot 15 Bit 7 Entry for module...

Page 53: ...slot 45 Bit 5 Entry for module on slot 46 Bit 6 Entry for module on slot 47 Bit 7 Entry for module on slot 48 X 7 Bit 0 Entry for module on slot 49 Bit 1 Entry for module on slot 50 Bit 2 Entry for module on slot 51 Bit 3 Entry for module on slot 52 Bit 4 Entry for module on slot 53 Bit 5 Entry for module on slot 54 Bit 6 Entry for module on slot 55 Bit 7 Entry for module on slot 56 X 8 Bit 0 Entr...

Page 54: ...tus module slot 9 Bit 3 2 Module status module slot 10 Bit 5 4 Module status module slot 11 Bit 7 6 Module status module slot 12 X 7 Bit 1 0 Module status module slot 13 Bit 3 2 Module status module slot 14 Bit 5 4 Module status module slot 15 Bit 7 6 Module status module slot 16 X 8 Bit 1 0 Module status module slot 17 Bit 3 2 Module status module slot 18 Bit 5 4 Module status module slot 19 Bit ...

Page 55: ... 7 6 Module status module slot 48 X 16 Bit 1 0 Module status module slot 49 Bit 3 2 Module status module slot 50 Bit 5 4 Module status module slot 51 Bit 7 6 Module status module slot 52 X 17 Bit 1 0 Module status module slot 53 Bit 3 2 Module status module slot 54 Bit 5 4 Module status module slot 55 Bit 7 6 Module status module slot 56 X 18 Bit 1 0 Module status module slot 57 Bit 3 2 Module sta...

Page 56: ...01 Short circuit 00010 Undervoltage Supply voltage 00011 Overvoltage Supply voltage 00100 Output Module is overloaded 00101 Temperature rise output Module 00110 Open circuit sensors or actors 00111 Upper limit violation 01000 Lower limit violation 01001 Error Load voltage at the output Sensor supply Hardware error in the Module Error messages manufacturer specific 10000 Parameter assignment error ...

Page 57: ...the according module If there is a diagnostic event for channel group 0 of a module there may be a module error as well as a channel error The entry is made in this case even if you have not enabled the diagnostic for channel channel group 0 of a module The interrupt section is structured as follows Interrupt status byte x x 3 Byte Bit 7 Bit 0 x Bit 5 0 010100 Length of the interrupt section incl ...

Page 58: ...itoring addressed Bit 4 Module power supply failure Bit 5 Empty battery Bit 6 Complete backup failure Bit 7 0 fix x 7 Bit 5 0 reserved Bit 6 Hardware interrupt lost Bit 7 reserved x 8 70h Module with digital inputs 71h Module with analog inputs 72h Module with digital outputs 73h Module with analog outputs 74h Module with analog in outputs 76h Counter x 9 Length of the channel related diagnostic x...

Page 59: ...see information for which modules and from which firmware version on the chosen file is convenient Activate the control field Activate firmware after loading because only then the new firmware is copied to the Flash and click then on Execute it is proofed if the chosen file is valid and at positive result the file is transferred to the DP slave Note During runtime the firmware update at the DP sla...

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