elco EK 4.100 L-ZA Operating Instructions Manual Download Page 2

09/2005 - Art. Nr. 13 019 533A

2

Survey

Table of contents
General information

Table of contents

Page

Survey

Contents .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .

2

General information .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .

2

Technical data .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .

3

Performance charts .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .

3

Dimensions.  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .

4

Burner functions

Functional description .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .

5

Functional diagram .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .

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Functional sequence LAL 1 .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .

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Installation

Mounting the burner to the heat generator .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .

7

Zero point adjustment (flame cup) .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .

7

Electrical connection .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .

7

Oil connection .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .

8

Oil pressure regulation .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .

8

Start-up.  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .

8

Adjustments

Burner head setting dimensions .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .

9

Air regulation .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .

10

Service instructions

Maintenance .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .

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Troubleshooting .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .

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General information

The EK4...L-ZA series of ELCO light oil
burners, featuring monobloc design and
fully automatic two-stage operation, are
suitable for the combustion of extra-
light fuel oil. Design and performance of
the burners comply with currently appli-
cable guidelines and regulations.
Burner installation and start-up must be
performed by a qualified expert who is
responsible for the proper execution of
these tasks.
The burner complies with the standards

EN 267
DIN 4787

Observe the following standards to
ensure safe, environmentally friendly
and energy-saving operation of the
burner.

DIN 4755

Oil-burning installations in heating
systems.

DIN 4789

Connection of atomizing oil burners and
blower gas burners to heat generators.

EN 60335-1

Safety of electrical appliances for
domestic use

Site of installation

The burner must not be operated in
rooms with aggressive fumes (e.g.
hairspray, tetrachloroethylene, carbon
tetrachloride), dust-laden air or high
atmospheric humidity (e.g. laundry
rooms).

ELCO rejects all warranty claims for
damage resulting from one of the
following reasons:

Improper use

Inexpert installation or mainten-
ance by the purchaser or third
persons, including the installation
of parts other than genuine parts
supplied by the manufacturer.

Start-up

Initial start-up of the oil burning installa-
tion must be performed by the installer,
manufacturer, or by another expert
designated by them.

Delivery and operating instructions

At the time of delivery at the latest, the
company installing the oil burner must
supply the user with a set of Operating
and Service Instructions. These should
be kept in the room where the heat
generator is installed.
The address and telephone number of
the nearest service representative must
be entered in the Instructions.

Note for the user

The system should be serviced by an
expert at least once a year. To ensure
maintenance at regular intervals, we
recommend you to conclude a service
contract.

Scope of delivery

Each burner is delivered in a separate
packing case. The following compo-
nents are included in delivery:

Burner with burner head

Movable mounting flange and insula-
ting base

Two oil tubes

Automatic burner control unit with
plug-in socket

Document folder

Summary of Contents for EK 4.100 L-ZA

Page 1: ...09 2005 Art Nr 13 019 533A Operating instructions for authorized experts Light oil burners EK4 L ZA Designs Basis CEN DIN...

Page 2: ...generators EN 60335 1 Safety of electrical appliances for domestic use Site of installation The burner must not be operated in rooms with aggressive fumes e g hairspray tetrachloroethylene carbon tetr...

Page 3: ...age 230 400 V 50 60 Hz 230 400 V 50 60 Hz Power consumption 2 5 kW 2 5 kW Weight approx 83 kg 98 kg Burner equipment Electric motor 2800 min 1 2 2 kW 2 2 kW Automatic burner control unit LAL 1 25 LAL...

Page 4: ...rner tube 10 Flame cup 11 Electric motor 12 Flame monitor 13 Burner housing 14 Air suction box 15 Oil pressure pump 16 Hydraulic air damper drive 17 Inspection glass 18 Ignition transformer Burner typ...

Page 5: ...onnection B Return oil connection C Combustion air inlet D1 Nozzle 1 D2 Nozzle 2 1 Oil pressure pump with pressure regulator 2 Solenoid valve for nozzle 1 3 Solenoid valve for nozzle 2 4 Nozzle rod wi...

Page 6: ...terval for flame formation B Burner in operating position B C Burner operation heat generation C Controlled shutdown t1 Pre venting time t2 Safety time t3 Preignition time short t30 Preignition time l...

Page 7: ...n the scale corre sponds to the zero position in the burner head Adjustment is made by displacing the flame cup after releasing the screw 1 Electrical connection Electric wiring must be carried out by...

Page 8: ...ump The correct setting is approx 15 20 bar depending on the burner capacity The pressure regulator is actuated by turning the screw 6 Vacuum test suction line The maximum permissible vacuum is 0 4 ba...

Page 9: ...e Ignition electrodes The ignition electrodes are directed to nozzle 1 Spare ignition electrodes must be bent for replacement at an angle of approx 30 to the nozzle Burner head 1 Oil connection minimu...

Page 10: ...full load air Tighten the lock nut after adjustment Important Make sure that you do not turn the stops of the hydraulic drive forcefully towards each other i e adjust the stop screws only as long as...

Page 11: ...een terminals 4 and 5 x Start aborted because the OPEN signal from limit reversing switch A is missing on terminal 8 Terminals 6 7 and 15 remain energized until the fault is eliminated Burner malfunct...

Page 12: ...a GmbH Aredstr 16 18 2544 Leobersdorf 0810 400010 ELCO Belgium n v s a Pontbeeklaan 53 1731 Zellik 02 4631902 ELCOTHERM AG Sarganserstrasse 100 7324 Vilters 0848 808 808 ELCO GmbH Dreieichstr 10 64546...

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