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elco AQUATOP T Series, Operating Instructions Manual

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elco AQUATOP T Series Operating Instructions Manual Download Page 12

 

Set-up and Connection Instructions 
 
 
 
Heater-side Connection 

Key 

1 

Heating water outlet, female 

 

thread 

2 

Heating water inlet, female thread 

3 

Heat source outlet, female thread 

4 

Heat source inlet, female thread 

5 

Electrical feed 

6 

Sensor cable 

7 

Safety valve outlet (for compact  

 

AQUATOP T..C.. model only) 

AQUATOP T..H.. 

AQUATOP T..C.. 

12 

125 

125 

Summary of Contents for AQUATOP T Series

Page 1: ...1 07 2015 Art No 420010577802 General information Calculations dimensioning installations and commissioning with regard to the products described in this document may only be executed by proven expert...

Page 2: ...Geothermal Heating Systems Problems and Issues 28 Incorrect Brine Concentration 28 Flushing 28 Charging with Antifreeze 29 Correctly Charging a Geothermal Heating Circuit 29 Flushing and Filling Heat...

Page 3: ...signed as compact models with integrated expansion vessels and circulating pumps on the source and heater sides as well as an electric heating element for back up mode High temperature heat pumps HT T...

Page 4: ...the operating instructions Comply with information about function and opera tion Always comply with and observe all safety notes and safety information Information about the operating instructions of...

Page 5: ...through the exchange of heat between the source of heat and the distribution system thanks to the installation of extra heat exchang er The source pump and the cooling circuit pump heating circuit pum...

Page 6: ...ction specifications of the local utility or electric company must be complied with as well Notes on Our Warranty Terms Our warranty does not cover damag es caused by or due to the following reasons U...

Page 7: ...ing components are includ ed with the heat pump 1 1 Plexiglas control panel cover 2 1 controller holder 3 1 plastic front panel 4 1 control panel 5 1 exterior sensor 6 4 vibration absorbent adjustable...

Page 8: ...y type of moisture or humidity Also applies to the set up Never stack objects on the heat pump or hang up wet clothes over it Set up The heat pump is designed to be set up indoors IPXO i e dry rooms o...

Page 9: ...n Instructions Transport and Set up Hydraulic Connections When the unit is in its final position check for any visible damage Make sure to dispose of the packing materi al properly and sustainably Tra...

Page 10: ...ng device per distributor must be provided The adjustment of the probes and the probe fields must take place on site Delivery installation by ELCO installation company On site Ditches and openings Rec...

Page 11: ...r 2 Shut off valve 3 Intermediate exchanger 4 Manual vent 5 Filling and discharge valves 6 Safety valve 7 Thermometer 8 Expansion vessel 9 Manometer 11 Flow monitor 12 Circulating pump 13 Return valve...

Page 12: ...Heating water outlet female thread 2 Heating water inlet female thread 3 Heat source outlet female thread 4 Heat source inlet female thread 5 Electrical feed 6 Sensor cable 7 Safety valve outlet for c...

Page 13: ...Indirect connection with buffer for hydraulic decoupling Basic diagram AQUATOP T C a Direct connection without buffer storage minimum circulating water volume must be observed The coil area of the ser...

Page 14: ...ction Instructions Heater side Connection Basic diagram AQUATOP T H c Heat pump decoupled with buffer storage and mixed heating circuit Hot water production by means of water heater with external exch...

Page 15: ...ets for the integrated safety valves The heating side safety line must be installed according to specifi cations so that it is freely visible and at an incline towards the building drainage system The...

Page 16: ...st have a cross section that corresponds with the equipment output as well as the local ly applicable rules and standards Electrical connections and in structions for controlling The electrical connec...

Page 17: ...heat pump for all terminal assignment options and electrical connections Description RVS61 plug position RVS61 output N9 Low pressure K E9 N10 High pressure K E10 N26 Pressure monitor source P EX7 Q8...

Page 18: ...outlet temperature sensor s B92 N24 Flow monitor consumer P EX3 Q9 Condenser pump V Q9 R25 Electric element W QX1 Y22 Process reversing valve Y22 W QX2 Q8 Speed controlled source pump Y QX4 B83 Coolan...

Page 19: ...temperature sensor 1 f B81 B21 Flow temperature sensor heat pump n B21 B71 Return temperature sensor heat pump q B71 B91 Source inlet temperature sensor r B91 B92 Source outlet temperature sensor s B...

Page 20: ...em Description RVS61 plug position RVS61 output N9 Low pressure K E9 N10 High pressure K E10 N24 Flow monitor consumer P EX3 N26 Pressure monitor source P EX7 Y22 Process reverse valve Y22 W QX2 B81 H...

Page 21: ...e AC 230 V earth conductor neutral conductor 3 Main power supply 3 400V 4 Control fuse 5 Contactor electric element 6 Terminal block consumer Power station blockage source flow monitor thermal contact...

Page 22: ...re neutral wire 3 Main power supply 230 V 4 Control fuse 5 Compressor fuse 6 Contactor electric element 7 Electric element fuse 8 Terminal block consumer Power station blockage source flow monitor the...

Page 23: ...ection Phase AC 230 V earth conductor neutral conductor 3 Main power supply 3 400V 4 Terminal block consumer Power station blockage source flow monitor thermal contactor Q8 5 Soft starter and three ph...

Page 24: ...o the con trol panel through the opening in the front upper cover plate Connection plug to control panel 2 Insert controller receptacle into upper front cover plate The controller receptacle is insert...

Page 25: ...rol panel into control ler Case Attach front cover Insert the front cover panel into the controller case from bottom to top while holding it at an angle Snap front cover into place Snap front cover in...

Page 26: ...Assembly Hoses AQUATOP T05C T14C T17CH Inbus n 3 M5 D C B A 1a 1b 2 3a 3b 1 A 2 B 4 C 3 D 1 A 4 C 2 B 3 D A 1 DN25 L 735 mm B 1 DN25 L 905 mm C 1 DN25 L 735 mm D 1 DN25 L 1195 mm 1 4 2 3 E 3c D E 3d...

Page 27: ...27 Assembly Hoses AQUATOP T22H T44H Inbus n 3 M5 3a D C B A A 1 DN32 L 900 mm B 1 DN40 L 900 mm C 1 DN32 L 1300 mm D 1 DN40 L 1300 mm 1a 1b 1 4 2 3 1 A 2 C 2 4 B 3 D 3b 4 1 A 4 B 2 C 3 D...

Page 28: ...ue to a lack of the proper equipment to pre pare the mixture correctly If the con centration is too high the heat pump s capacity is reduced and works less efficiently The heat pump may also overheat...

Page 29: ...is switched off at once Excess tap water drains from the drain hose into the drain 9 Now insert the drain hose into the tank turn the feed pump back on and allow it to run until glycol and water are...

Page 30: ...he heat pump For the initial charging and backfill of the system usually normal tap water with a pH value of 7 8 can be used as long as the water is not highly corrosive chloride content 150 mg l or h...

Page 31: ...2 AQUATOP T C key 1 Charging valve 2 Manometer 3 Expansion vessel 4 Safety valve 5 Charging and discharging hoses 6 Circulating pump heating circuit 7 Circulating pump brine circuit The AQUATOP T17CH...

Page 32: ...m temperature set too high A Top off coolant B Replace compressor C Check the difference in temperature between the filter drier inlet and outlet T max 3 The cooling technician must be called in such...

Page 33: ...r let sit for 1 day A2 In case of inhomogeneous brine mixtures the brine may become thickened in the evaporator A21 Better mixing of brine B If all items above have been checked and the compressor swi...

Page 34: ...rrent on the SMC3 2 Check DIP switch setting on the SMC3 3 Check electrical connection 4 Make sure rotating field is right 5 Check the 3 input phases 6 Measure voltage of the 3 phases 7 Eliminate shor...

Page 35: ...nductor Fuses Correct strength Is there energy protection with all pole circuit breaker that can be switched off External E rod protection When there is a disablement from the power company then inter...

Page 36: ...Delta T Flow monitor E15 in return before the siphon is present and functioning has to be adjusted At least 15 m between the tapping and return wells Check inspection glass in cooling circuit green a...

Page 37: ...1 0 4 804 19 0 1 268 49 0 421 10 0 4 574 20 0 1 218 50 0 407 9 0 4 358 21 0 1 170 8 0 4 152 22 0 1 125 7 0 3 958 23 0 1 081 6 0 3 774 24 0 1 040 5 0 3 600 25 0 1 000 4 0 3 435 26 0 962 3 0 3 279 27 0...

Page 38: ...ad 1 5 Electrical feed cable bushings PG 13 5 PG 29 6 Sensor cable 7 Safety valve Outlet Brine and heater 15 21 mm 8 Controller 9 Controller cover 10 Handle front panel 11 Vibration absorbent rubber f...

Page 39: ...thread 1 4 Heat source Inlet Female thread 1 5 Electrical feed cable bushings PG 13 5 PG 29 6 Sensor cable 7 Controller 8 Controller cover 9 Handle front panel 10 Vibration absorbent rubber feet Diame...

Page 40: ...ine Side Design Plate heat exchanger Inox AISI 316L soldered Volumetric flow rate 3 0 K T with B0 W35 l h 1240 1620 1940 Pressure loss with B0 W35 incl connection hoses kPa 13 10 14 Residual pressure...

Page 41: ...185 190 196 Dimensions WxDxH mm 670x950x1050 Heating circuit connection fem thrd inch 1 1 1 Brine circuit connection fem thrd inch 1 1 1 Sound power level Lwa dB A 41 41 41 Expansion vessel heater V l...

Page 42: ...r Brine Side Design Plate heat exchanger Inox AISI 316L soldered Volumetric flow rate 3 0 K T with B0 W35 l h 2290 2830 3440 Pressure loss with B0 W35 incl connection hoses kPa 15 22 27 Residual press...

Page 43: ...m 670x950x1050 Heating circuit connection fem thrd inch 1 1 1 Brine circuit connection fem thrd inch 1 1 1 Sound power level Lwa dB A 43 45 48 Expansion vessel heater V l 12 12 12 Set default pressure...

Page 44: ...metric flow rate 3 0 K T with B0 W35 l h 1700 2500 Pressure loss with B0 W35 incl connection hoses kPa 10 20 Residual pressure with B0 W35 4 kPa 63 37 Volumetric flow rate well pump intermediate circu...

Page 45: ...onnection fem thrd inch 1 1 Sound power level Lwa dB A 45 49 Expansion vessel heater V l 12 12 Primary pressure heating circuit expansion vessel p bar 1 1 Expansion vessel brine circuit V l 12 2 x 12...

Page 46: ...loss with B0 W35 incl connection hoses kPa 13 Residual pressure with B0 W35 4 kPa 58 Volumetric flow rate well pump intermediate circuit 3 0 K T with W10 W35 l h 6000 Pressure loss with W10 W35 incl...

Page 47: ...connection fem thrd inch 1 Sound power level Lwa dB A 48 LP pressure controller OFF switch off p bar 1 5 LP pressure controller ON switch on p bar 2 9 HP pressure controller OFF switch off p bar 29 HP...

Page 48: ...7 4 Probe length 2 DN 32 m 4x92 5x99 6x106 7x109 Evaporator Brine Side Design Plate heat exchanger Inox AISI 316L soldered Volumetric flow rate 3 0 K T with B0 W35 l h 5250 7100 9050 10950 Pressure l...

Page 49: ...nection fem thrd inch 1 1 1 1 Brine circuit connection fem thrd inch 1 1 1 1 Sound power level Lwa dB A 57 59 59 61 LP pressure controller OFF switch off p bar 1 5 1 5 1 5 1 5 LP pressure controller O...

Page 50: ...L soldered Volumetric flow rate 3 0 K T with B0 W35 l h 1240 1620 1940 Pressure loss with B0 W35 incl connection hoses kPa 13 10 14 Residual pressure with B0 W35 4 kPa 30 26 52 Volumetric flow rate we...

Page 51: ...Heating circuit connection fem thrd inch 1 1 1 Brine circuit connection fem thrd inch 1 1 1 Sound power level Lwa dB A 41 41 41 Expansion vessel heater V l 12 12 12 Set default pressure heating circu...

Page 52: ...ign Plate heat exchanger Inox AISI 316L soldered Volumetric flow rate 3 0 K T with B0 W35 l h 2290 2830 Pressure loss with B0 W35 incl connection hoses kPa 15 22 Residual pressure with B0 W35 4 kPa 46...

Page 53: ...d current compressor I max A 23 1 23 5 Current with blocked rotor LRA A 100 114 Starting current with soft starter VSA A 45 45 Power consumption el heating element Pmax kW 6 4 2 Power consumption circ...

Page 54: ...l h 1620 1940 Pressure loss with B0 W35 incl connection hoses kPa 10 14 Residual pressure with B0 W35 4 kPa 26 52 Volumetric flow rate well pump intermediate circuit 3 0 K T with W10 W35 l h 2150 2530...

Page 55: ...50 Heating circuit connection fem thrd inch 1 1 Brine circuit connection fem thrd inch 1 1 Sound power level Lwa dB A 41 41 Expansion vessel heater V l 12 12 Set default pressure heating circuit p bar...

Page 56: ...h 2290 2820 3440 Pressure loss with B0 W35 incl connection hoses kPa 15 22 27 Residual pressure with B0 W35 4 kPa 45 59 61 Volumetric flow rate well pump intermediate circuit 3 0 K T with W10 W35 l h...

Page 57: ...50x1050 Heating circuit connection fem thrd inch 1 1 1 Brine circuit connection fem thrd inch 1 1 1 Sound power level Lwa dB A 43 45 48 Expansion vessel heater V l 12 12 12 Set default pressure heatin...

Page 58: ...l h 1240 1620 1940 Pressure loss with B0 W35 incl connection hoses kPa 13 10 14 Residual pressure with B0 W35 4 kPa 33 26 52 Volumetric flow rate well pump intermediate circuit 3 0 K T with W10 W35 l...

Page 59: ...onnection fem thrd inch 1 1 1 Brine circuit connection fem thrd inch 1 1 1 Sound power level Lwa dB A 41 41 41 Sound power level at distance of 5 m 2 Lpa dB A 25 25 25 Expansion vessel heater V l 12 1...

Page 60: ...with B0 W35 l h 2290 2820 Pressure loss with B0 W35 incl connection hoses kPa 15 22 Residual pressure with B0 W35 4 kPa 45 59 Volumetric flow rate well pump intermediate circuit 3 0 K T with W10 W35 l...

Page 61: ...ion fem thrd inch 1 1 Brine circuit connection fem thrd inch 1 1 Sound power level Lwa dB A 43 45 Sound power level at distance of 5 m 2 Lpa dB A 25 27 Expansion vessel heater V l 12 12 Set default pr...

Page 62: ...ant R 407 c Oil Ester Oil Charge volume coolant kg 3 7 Evaporator Brine Side Volumetric flow rate 3 0 K T with B0 W35 l h 4350 Pressure loss with B0 W35 incl connection hoses kPa 13 Residual pressure...

Page 63: ...hour max 3 Start delay after power outage Sec 60 120 Dimensions Connections Misc Weight kg 230 Dimensions WxDxH mm 670x950x1050 Heating circuit connection fem thrd inch 1 Brine circuit connection fem...

Page 64: ...ant kg 4 75 6 0 6 7 8 7 Probe length 2 DN 32 m 4x92 5x99 6x106 7x109 Evaporator Brine Side Design Plate heat exchanger Inox AISI 316L soldered Volumetric flow rate 3 0 K T with B0 W35 l h 5200 7000 87...

Page 65: ...h 1 1 1 1 Brine circuit connection fem thrd inch 1 1 1 1 Sound power level Lwa dB A 57 59 59 61 LP pressure controller OFF switch off p bar 1 1 1 1 LP pressure controller ON switch on p bar 3 3 3 3 HP...

Page 66: ...186 148 186 148 187 155 192 Colder climate condition s 147 188 148 190 154 191 154 191 161 196 Warmer climate condition s 143 185 143 186 150 187 150 187 156 192 Annual energy consumption W55 W35 Ave...

Page 67: ...age climate condition s 155 192 142 181 148 191 155 196 Colder climate condition s 161 196 148 186 154 196 161 201 Warmer climate condition s 157 192 143 182 150 192 157 197 Annual energy consumption...

Page 68: ...ondition s 167 201 155 192 174 192 180 192 Colder climate condition s 174 206 161 197 180 197 187 197 Warmer climate condition s 169 202 157 193 175 193 181 193 Annual energy consumption W55 W35 Avera...

Page 69: ...2 9 7 12 0 Tj 12 C Pdh kW 5 7 7 4 8 7 10 2 12 7 Tj bivalent temperature Pdh kW 5 0 6 5 7 7 9 0 11 2 Tj operation limit temperature Pdh kW 5 0 6 5 7 7 9 0 11 2 Bivalent temperature Tbiv C 10 10 10 10...

Page 70: ...45 3 55 Tj operation limit temperature COPd 3 40 3 40 3 45 3 45 3 55 Cycling interval efficiency COPcyc 3 40 3 40 3 45 3 45 3 55 Heating water operating limit temperature WTOL C 55 55 55 55 55 Supple...

Page 71: ...Pdh kW 7 3 10 5 14 4 18 4 Tj 12 C Pdh kW 7 7 11 1 15 3 19 5 Tj bivalent temperature Pdh kW 6 8 9 8 13 5 17 2 Tj operation limit temperature Pdh kW 6 8 9 8 13 5 17 2 Bivalent temperature Tbiv C 10 10...

Page 72: ...35 3 50 3 60 Tj operation limit temperature COPd 3 55 3 35 3 50 3 60 Cycling interval efficiency COPcyc 3 55 3 35 3 50 3 60 Heating water operating limit temperature WTOL C 55 65 65 60 Supplementary h...

Page 73: ...22 2 28 7 38 4 46 0 Tj 12 C Pdh kW 23 6 30 4 40 6 48 8 Tj bivalent temperature Pdh kW 20 7 26 8 35 7 42 9 Tj operation limit temperature Pdh kW 20 7 26 8 35 7 42 9 Bivalent temperature Tbiv C 10 10 10...

Page 74: ...COPd 3 75 3 55 3 7 3 75 Tj operation limit temperature COPd 3 75 3 55 3 7 3 75 Cycling interval efficiency COPcyc 3 75 3 55 3 7 3 75 Heating water operating limit temperature WTOL C 60 60 60 60 Supple...

Page 75: ...that the products listed below comply with the following requirements EC Directives EC Pressure Equipment Directive EC Low Voltage Directive EC Electromagnetic Compatibility Directive Harmonized EN s...

Page 76: ...es that the products listed below Address Biasca 18 Juni 2010 comply with the following requirements EC Directives EC Pressure Equipment Directive EC Low Voltage Directive EC Electromagnetic Compatibi...

Page 77: ...TY The manufacturer ELCOTHERM AG declares that the products listed below Address comply with the following requirements EC Directives EC Pressure Equipment Directive EC Low Voltage Directive EC Electr...

Page 78: ...nufacturer ELCOTHERM AG declares that the products listed below Address comply with the following requirements EC Directives EC Pressure Equipment Directive EC Low Voltage Directive EC Electromagnetic...

Page 79: ...The manufacturer ELCOTHERM AG declares that the products listed below Address comply with the following requirements EC Directives EC Pressure Equipment Directive EC Low Voltage Directive EC Electroma...

Page 80: ...nufacturer ELCOTHERM AG declares that the products listed below Address comply with the following requirements EC Directives EC Pressure Equipment Directive EC Low Voltage Directive EC Electromagnetic...

Page 81: ...manufacturer ELCOTHERM AG declares that the products listed below Address comply with the following requirements EC Directives EC Pressure Equipment Directive EC Low Voltage Directive EC Electromagnet...

Page 82: ...Notes 82...

Page 83: ...Notes 83...

Page 84: ...Notes 84...

Page 85: ...obersdorf ELCOTHERM AG CH 7324 Vilters ELCO Netherlands NL 6465 AG Kerkrade ELCO Belgium SA B 1070 Brussel ELCO Italia S p A I 31023 Resana ELCO United Kingdom UK Basildon Essex SS15 6SJ ELCO France C...

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