Egitron PerfiLab PRF-2014-01 Manual Download Page 29

PerfiLab Manual 

EGITRON

 

 

 

Page 22 

8.2 – Lubrication points 

 

The lubrication should only be carried out with proper machinery lubrication oil and should only 

be done to the parts indicated and referred to figure 1: 

Vertical movement lead screw (11

Vertical movement linear rod (20

Set of movable parts next to part (inside part 18 and visible from the top) 

The crossing points of the main shaft (14); 

The linear rod with part (8); 

Set of 3 movable parts next to part (9

 

After lubrication proceed with a system verification test. 

 

 

8.3 – System verification 

 

If you have a suitable measure standard to verify the gauge, confirm the gauge readings (see 

tolerances table sent with the gauge manual). If the values are inconsistent with the certificate 

from the manufacturer consult the calibration chapter in the gauge manual.  

If,  even  after  the  calibration  process,  the  measure  inaccuracy  remains,  please  contact  our 

technical assistance in order to replace the gauge. 

 

 

Each  gauge  was  specifically  conceived  for  EGITRON,  which  means  that  a  new 

gauge acquired in the market will not work on PerfiLab. 

 

 

Repeatability verification 

 

1.  Turn the system on and place a bottle on PerfiLab. Set the gauge in order to start a test and 

don’t forget to verify the tightness of the vertical and lateral displacement breaks. Make sure 

that the bottle remains in place by the automatic-centring jaws.  

 

2.  With the PerfiLab software proceed to collect diameter values from 5 bottlenecks at 0º and 

90º with a depth of 45mm and 1mm resolution. For this use the same bottle in all the tests, 

the bottle has to remain in the same position (do not rotate the bottle).  

 

Summary of Contents for PerfiLab PRF-2014-01

Page 1: ...Interface Software for PC PerfiLab Pro v2 0 1 or above Valid for embedded Software v1 4 or above Valid for Model PRF 2014 01 or above RUA CENTRAL DA VERGADA 1280 4535 166 MOZELOS VFR PORTUGAL TEL 351...

Page 2: ...PerfiLab Manual EGITRON II...

Page 3: ...r equipment may be subject to change without prior notice EGITRON is not responsible for damages directly or indirectly caused by errors omissions or discrepancies between the PerfiLab and the instruc...

Page 4: ...ld be kept to reduce damage risk to the worker and also the equipment Please read carefully the following precautions and be mindful of the warnings included throughout the manual Keep away from child...

Page 5: ...ording to its own criteria will repair or replace without any charges with the exception of the following situations Any product and or parts that have been replaced will be EGITRON property The guara...

Page 6: ...delivered or if possible contact your company s maintenance services If the problem is still unsolved then contact EGITRON having with you the following information Equipment name Serial number Purcha...

Page 7: ...ons 9 2 3 Gauge configurations 12 Chapter 3 Performing the tests 13 Chapter 4 Test consult 17 Chapter 5 Printing reports 18 Chapter 6 Export data to XLS XLSX Files 19 Chapter 7 Tools 20 7 1 Calibratio...

Page 8: ...easuring Device Rotating Accessory 4 Transversal Movement Break unavailable 5 Vertical Movement Speed Limiter 6 Supporting Head of Vertical Movement 7 Sensor for Vertical Movement Limitation 8 Measuri...

Page 9: ...le in one single test Bottle base maximum diameter 150mm Inner bottleneck diameter 10 to 30mm Bottle length 100 to 500mm Depth control configuration between 0 and 55 mm Test resolution configuration m...

Page 10: ...nsible for the inner measurement of the bottleneck Messages Messages are used in this manual to call for attention when important information is displayed Each type of message is identified through an...

Page 11: ...the PC software it can also be sent by email Gauge manual and calibration certificate 1 2 Setting the mechanical system Cable connections The cables must be connected to the frontal panel of the comm...

Page 12: ...plate found on the metallic command box rear panel matches your voltage plug 1 3 Minimum necessary requirements PC The minimum necessary requirements for the PerfiLab Pro software are o 2 GHz Pentium...

Page 13: ...e setup exe NOTE Throughout the installation process an analysis to the PerfiLab minimum requirements will be made If a message appears requiring the Microsoft NET Framework 3 5 find a folder named Mi...

Page 14: ...communication configuration is performed in the communication and general parameters configuration window figure 5 opened through the Communication and General Parameters option in the Configuration...

Page 15: ...ompany name o Document code corresponding to the printed report o Header title The report configuration window figure 6 can be reached through the option Reports Header in the configuration menu To se...

Page 16: ...rol bottles that have a step like angle at the entrance of the bottleneck When you wish to measure that step the gauge s measuring tips need to be protected during the downward movement If this is the...

Page 17: ...s It s advised to include all the depths even at 0 mm for which you want to perform tests with a particular bottle type Test type configurations This table has the purpose of simplifying the process o...

Page 18: ...e software main window As previously mentioned it is also possible to associate a depth control table to a bottle type and like this the table is automatically loaded when that bottle type is selected...

Page 19: ...he measuring arm D LCD Display H MODE TOL Button I Housing The interior measuring device gauge is factory configured in a way that allows the correct system functioning with the following parameters o...

Page 20: ...at position To perform a test follow the next steps and consult the figures 14 and 15 Placing the bottle 1 Turn on the mechanical system through the ON OFF button in the metallic command box s rear pa...

Page 21: ...gh the transversal movement handle see figure 16 To know when the centre is reached move the handle and at the same time watch the measuring device display Stop where the maximum diameter is reached 1...

Page 22: ...5 If the purpose of the test is to collect values at 0 and 90 degrees after the rotative base is rotated 90 degrees press the acquisition button again step number 3 to start the diameter reading at 90...

Page 23: ...test in progress In this situation a beep will be heard then the user should press the Start button Add new bottles to the current test Remove bottles from the current test Export the data to Microsof...

Page 24: ...day and the other By default the software displays the tests performed in the last 30 days After that select from the test list the one you wish to see Method number 2 Open the test Management window...

Page 25: ...To print the report the Print button in the main window has to be clicked After this a new window will be opened and in this window the printing options are selected After this the user only has to cl...

Page 26: ...en the export window like the one in figure 24 All the fields in this window must be filled The user also has the option of saving this exporting configuration as default To finally export the data si...

Page 27: ...onfiguration menu Movements can have an upward or downward direction and the number of movements and depth of them can be selected in this window To start the movement specified the Move button has to...

Page 28: ...ator Please note that this movement should be done manually and without exerting too much strength and at the same time it must allow a free sliding of the measuring device transportation system To ad...

Page 29: ...nt with the certificate from the manufacturer consult the calibration chapter in the gauge manual If even after the calibration process the measure inaccuracy remains please contact our technical assi...

Page 30: ...able for tests with measurements at zero degrees With this feature is also available a button that lets you clear the whole grid of values 8 4 Mechanical tuning This procedure should be performed by a...

Page 31: ...ing This motor centring tuning procedure should be followed with the help of figure 29 Before starting the procedure be aware of The coupling status check if any of the spiral blades is damages if tha...

Page 32: ...ct points where the bottleneck profiles should be tested at 0 and 90 during the tests To use it follow the next steps see figure 30 1 Place the conic marker inside the bottleneck with two marks that c...

Page 33: ...shaft that holds the measuring head as well as the helicoidally screw motor movement both have to be regularly lubricated Following the same principle the system command box should be kept in a dry a...

Page 34: ...emory from 2 Kbytes to 16 Kbytes RAM Interfaces One RS232 C port with a standard connector DB 9 male to connect to a personal computer One port with a standard connector DB 9 female for the connection...

Page 35: ...N Engenharia e Automa o Industrial Lda Marque Mark Marque Produto PERFILAB Controlo Autom tico do Perfil de Gargalos de Garrafas Produit Product Producto Modelo PRF 2014 01 N mero de S rie Mod le Mode...

Page 36: ...PerfiLab Manual EGITRON Page 29 RUA CENTRAL DA VERGADA 1280 4535 166 MOZELOS VFR PORTUGAL TEL 351 227 471 120 FAX 351 227 471 129 E mail info egitron pt WEB www egitron pt...

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