Effecta Komplett Installation & Service Manual Download Page 6

Effecta AB  Västra Rågdalsvägen 21  434 99 Kungsbacka  46-300 - 22320  [email protected]

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To the installer

It is time to install the Effecta Komplett pellet boiler. Please follow the examples we provide for 

a safe installation. After installation, be sure to instruct the customer on how the heating system 

and the boiler work, in order to avoid unnecessary complications in the future.

Set up

The boiler is positioned so that the surface 

temperature of flammable building material does 

not exceed 80°C. The boiler should be positioned 

at least 15 cm (1) from the wall. The distance 

from the smoke valve to a flammable wall with 

ignition protective covering must be at least 

30 cm (4). In order to clean the boiler, a 

minimum clear space of 1 metre (2) is 

required in front of the boiler and on 

the side at the convection section and 

at any inspection panel in the chimney. 

A passage with a minimum width of 0.5 

(3) m is required along one of the long 

sides of the boiler. The pellet hopper 

aint alowed to stand closer than 120 cm 

from the boiler.

The boiler room

The boiler must be installed in a boiler room or 

boiler house. The ceilings and walls must be fitted 

with ignition protective covering and the floor must 

be made of non-combustible material. Minimum ceiling 

height at the boiler is 2 metres. The boiler room or boiler house must be equipped with a fresh air 

intake with the minimum dimensions 150 x 150 (5.) mm or with a sufficiently large free sectional 

area to avoid low pressure in the boiler room. It must be impossible to close the air intake.

Chimney

The chimney should have a diameter of at least 120 mm. If your chimney is smaller, Effecta 

should be consulted before installation. The draught in the chimney should be about 15 pa at 

low temperatures. It is important that the chimney is tested and approved by a certified chimney 

sweep before a new boiler is installed. If the chimney has a strong draught, a draught controller 

(see page 32) may need to be installed for good boiler operation. If you have a tall chimney and 

an outgoing flue gas temperature below 170°C, there is a risk of condensation in the chimney, 

which can damage the chimney in the long term. A suitable temperature is 70-80°C one metre 

down into the chimney. Ask your local chimney sweep for help to measure the temperature. If the 

chimney is tall and has a large area, a draught that is too strong may mean high levels of flue gas 

and overignition in the firebox. If this is the case, a draft stabiliser must be installed.

Summary of Contents for Komplett

Page 1: ...Rev JG 012 01 02 INSTALLING MAINTENANCE SERVICE ASSEMBLY EFFECTA KOMPLETT...

Page 2: ...llet boiler Remember that the hatches and some surfaces can get hot You must take caution to avoid being burnt The user It is the user s responsibility to operate the boiler according to our instructi...

Page 3: ...ta before starting any servicing work You must submit your complaint without delay You must always state the type of product the date of purchase and the serial number Otherwise the heating and plumbi...

Page 4: ...on 17 The menu system 18 The menu system 19 The menu system 20 The menu system 21 The menu system 21 Alarms at disruption 21 Ignition phase of the burner 22 First start 22 Tuning the boiler 23 Tuning...

Page 5: ...ons to ensure that the quality of the pellets does not deteriorate Never use pellets which do not meet European pellet standards as this may result in problems in operating the burner In general Infor...

Page 6: ...fitted with ignition protective covering and the floor must be made of non combustible material Minimum ceiling height at the boiler is 2 metres The boiler room or boiler house must be equipped with...

Page 7: ...r heats the water in the boiler which provides heat to the domestic and hot water The turbulators In the tubes in the convective part hangs the turbulators The turbulator s function is to reduce the h...

Page 8: ...ons Controls and tuning of the product should be made by a proffesional A chimney sweeper should also be contacted when commisioning the product The electrical connections must be done by a profession...

Page 9: ...a set time during fire the burner stops and goes into cooling phase Overheating protection on the boiler There is an overheating protection on the boiler which cuts the power to both the boiler and t...

Page 10: ...measuring instruments 2 Soot door 2 Return hot water circuit 1 2 Sootdoor flue pipe 3 Handle soot door 3 Flow hot water circuit 1 3 Sootdoor 3 pc 4 Cover plate electricity 4 Hoses electrical wiring 4...

Page 11: ...ney sweeper inspect and give advices and guidances regar ding any necessary steps needed to be taken regarding the chimney and the boilers connection to it Some issues needed to be considered Dimensio...

Page 12: ...emperature and also cleaning the tubes when pulled up and down Cleaning system boiler Function and service Cut the power to the boiler before servicing The solenoid is mounted on the boiler to keep th...

Page 13: ...e the settings are made The compressor The compressor creates a pressure in the container The compressor has a life span of at least 2500 hours It might then need to be serviced Effecta provides a ren...

Page 14: ...230 VAC PE Ground N Zero 11 Radiator pump 2A 230 VAC 12 Shunt motor N Zero 13 Shunt motor 2A 230 VAC PE Ground N Zero 14 Solenoid valve AERO 2A 230 VAC PE Ground N Zero 15 Compressor 2A 230 VAC PE N...

Page 15: ...ADIATOR PUMP OVER HEAT PROTECTION 95 C POWER GRID 230 V BL UE BR OW N YELLOW GREEN BLUE BROWN YELLOW GREEN YELLOW GREEN BROWN BLUE EXPANSION CARD EL HEATER ROOM SENS N L1 EL 2a EL 2b EL 1b EL 1a L2 L2...

Page 16: ...ft the casing up Then connect the input voltage to the card s ports accor ding to wiring diagram on previous page ts a el och som som elen e t f r g NOTE The boiler must be filled with water before th...

Page 17: ...pe Adjustment Energy saver 06 _ _ _ _ 22 06 _ _ _ _ 22 06 _ _ _ _ 22 06 _ _ _ _ 22 06 _ _ _ _ 22 06 _ _ _ _ 22 06 _ _ _ _ 22 Lowering temp Mon Tue Wedn Thu Fri Sat Sun 5 C Both 20 0 18 2 C 50 C Yes 60...

Page 18: ...peration dose Fill feeder Run supp dose Supp dose Start dose Start dose size measured according to page 23 Size of support dose dose is given between ignition and running mode Size of the high effect...

Page 19: ...Choice of external START STOP control to the boiler The control could be done either by NC or NO connection Installation Fan pre oper Clean phase out Phase out Testblow start Seconds the fan blows be...

Page 20: ...r 3 kW Log of runtimes of the different electrical heating steps Heating off Outdoor temp when heating turns off Rad pump is runned 1min 2hours Outdoor temp Outdoor temperature at the outdoor sensor H...

Page 21: ...ikely problem is that the pellets is out Flame sensor can also be covered by soot Alarm Ignition The burner has missed the ignition phase most likely problem is poorly adjusted starting dose Also chec...

Page 22: ...el heater Set the temperature for the electrical heater to start if there would accure a fault or the pellet should run out Set the temperature 5 10 C below the burners start temperature Cleaning of...

Page 23: ...increased a bit and if it smokes a lot during startup it might be decreased a bit Operation dose The operation dose is set in the menue RUN OPER DOSE Weigh the pellet that is fed through the auger an...

Page 24: ...valve 3 Cold water 8 Vent pipe 4 Hot water out 9 Safety valve 5 Cold water in 10 Overflow pipe Hot water Hot water is produced in a copper coil There are flanges on the outside on the coil for best h...

Page 25: ...er 5 on the main board 2 Not used 1 Connected to number 4 on the main board Shunt control In the menu shunt control there are different options of controls indoor sensor outdoor sensor or both in comb...

Page 26: ...Energy saver function must be switched off Valves on the radiators must be fully open Radiators must be checked and in function It is normal that during the first heating season changes must be done...

Page 27: ...Outdoor temperature Temperature flow Adjustment Slope 50 C adjustment 5 C Slope 50 C with no adjustment If it is cold outdoors cold winter and the room temperature is too low Increase the slope with...

Page 28: ...pressed in to the drop pipe The tube should not be stretched or squashed Check inside the store that the auger intake is completely visible Adjust if necessary by loosening the clamp 2 and rotate the...

Page 29: ...to the burner cable to the flame sensor and the air supply if its connected let the ignition element stay remain in the ignition device Note the electrical routing and attachment of all cables Discon...

Page 30: ...house Then take the flame sensor out and replace with the new Reassemble in reverse order When cleaning the flame sensor use a damp cloth after you loosened the burner from the burner tube Overheated...

Page 31: ...tion element cap is removed 5 and the element is pulled out of the square tube Slide the new element in the square tube Push to lie on the outer edge of the square tube 6 Install the clamp and tighten...

Page 32: ...soot and pellet residues Reassemble in reverse order Mounting and adjusting of the draft stabiliser A draft stabiliser makes sure that a constant and stable draft is achieved Also condensation in the...

Page 33: ...sh cleaner If you do not have access to a an ash cleaner remove the ash with a scrape and keep it in a fireproof bin Remember that ashes can contain hot particles for a long time and may not be stored...

Page 34: ...better place Soot in the boiler room Leaking seals Contact your installer Alarm flue gas Sooty boiler Poor combustion Broken sensor Clean the boiler Contact your installer Contact your installer No he...

Page 35: ...2011 2012 2013 2014 2015 Tillverknings r Manufacturing year Tillverkare Manufactory Hersteller Fabricants Modell Model Typ Mod le Godk nd enl Approved by Zugelassen nach Approuv Milj klass Emission c...

Page 36: ...TER 1 2 RETURN HOT WATER 1 3 DRAIN COCK 1 2 EXPLANATIONS Width Depth incl smoke pipe Height Weight Maximum pressure Flue tube angle extra Flue tube diameter Floor to cc smoke pipe Water Volume Recomme...

Page 37: ...v gen 21 43496 kungsbacka Tel 0300 22320 Fax 0300 22395 E post info effecta se www effecta se 010 12 13 V50 05 56 E A COMPONENTS 8 1 ROOM THERMOSTAT 2 RADIATOR VALVE 3 RADIATOR PUMP 4 REFILL 5 SHUNT W...

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