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This manual provides installation information for the following
Edwards Ironworkers:
25 Ton
40 Ton
50 Ton
55 Ton
60 Ton
65 Ton
75 Ton
100 Ton
100 Ton DX
120 Ton
Elite 110
Elite 110/65 D.O.
Environmental Requirements at Work Station
The work station environment for your Edwards Ironworker must meet
the following minimum requirements:
• Floor area:
Assure that the machinery work area provides
for a stable, adequately sized and load rated floor area for
material movement to and from the machinery work stations.
• Shelter:
Edwards Ironworkers are designed for indoor use
only. Protect your Ironworking machinery from water, salts
and corrosive elements.
• Lighting:
500LUX (50 footcandles) minimum.
• Operating Temperature:
This equipment will operate
correctly in its intended ambient, at a minimum between
+5° C and +40°C.
• Relative Humidity:
This equipment will operate correctly
within an environment at 50% RH, +40°C. Higher RH may
be allowed at lower temperatures. Measures shall be taken
by the Purchaser to avoid the harmful effects of occasional
condensation.
• Altitude:
This equipment will operate correctly up to 1000m
above mean sea level.
• Transportation and Storage:
This equipment will withstand,
or has been protected against, transportation and storage
temperatures of -25°C to +55°C and for short periods up to
+70°C. It has been packaged to prevent damage from the
effects of normal humidity, vibration and shock.
Electrical Requirements at Work Station
Locate your Ironworker directly adjacent to your power supply. Confirm
that power supply is not connected in series with other machinery. Pro-
vide dedicated electrical socket and circuit breaker for each Ironworker
installed. Edwards Ironworkers are protected from voltage variations
provided the variation does not /- 10% machine rating.
Installation Requirements
Receiving the Ironworker
Edwards Ironworking machinery is fully assembled and is shipped ei-
ther by palletized custom wooden crate or by shrink–wrapped wooden
pallet for ease of transport and receiving.
Inspect the packaging for damage and follow shipping/receiving instruc-
tions as listed on the packaging prior to receiving the Ironworker into
your facility.
When receiving your Ironworker, be prepared to safely move your ma-
chinery with a fork-lift rated for the following equipment weights:
Minimum Machinery Weights
25 Ton
453.6 kg / 1000 lb
40 Ton
861.8 kg / 1900 lb
50 Ton
916.3 kg / 2020 lb
55 Ton
1124.9 kg / 2480 lb
60 Ton
1156.7 kg / 2550 lb
65 Ton
2154.6 kg / 4750 lb
75 Ton
1859.7 kg / 4100 lb
100 Ton
2109.2 kg / 4650 lb
100 Ton DX
2349.6 kg / 5180 lb
120 Ton
2494.8 kg / 5500 lb
ELITE 110
2440.3 kg / 5380 lb
ELITE 110/65
3891.8 kg / 8580 lb
Utilize best practices for fork-lift operation.
Handle material as close
to the drive surface as possible with the widest spread and deepest pen-
etration of forks effective to service the pallet. Forks should be adjusted
and locked into the safety detent closest to the maximum available fork
spread.
Unpacking/Moving the Ironworker
Your Edwards Ironworker includes surface and remotely mounted
electrical cabling and hydraulic lines. Exercise caution when removing
the factory supplied packaging. Do not cut electrical wires or hydraulic
hoses.
1. Unbolt/unpack Ironworker from its pallet using a 3/4” (19.05mm)
socket. Wear appropriate personal protective equipment.
2. Lift Edwards machinery using the designated fork lift locations and
appropriately rated lifting equipment.
3. Move the Ironworker to the prepared workstation.
Anchoring Ironworker
Anchor the base of the Ironworker to the workstation floor using four
1/2” (12.7mm) wedge anchor bolts. Anchorage points are the front and
rear of the fork-lift tubes. Secure the machinery with lock-nuts.
In the event the machinery needs to be relocated, reverse procedure.
Electrical Connection
Confirm with a certified electrician that the electrical supply to the
terminal location powering your Ironworker meet the operating speci-
fications (page 2) of the machine prior to electrical connection.
Confirm your electrical supply with the electrical specifications of the
machine or accessory listed (page 2), and located on the Ironworker
starter box.
It is critical that a qualified electrician install your
machinery as your Warranty protection does not cover incorrect
wiring of electrical components at your site.
Prior to connecting your machine to the dedicated, protected power
supply, match work station wiring to the power supply cable (Owner
supplied) and the starter-box/motor specifications on the machinery.
Install connections appropriately. Check for stability of connections.
If wiring through a plug/socket connection at the work station,
match work station wiring to the socket (Owner supplied), plug
(Owner supplied) and the power supply cable (Owner supplied) to the
starter-box / motor specifications on the machinery. Install connec-
tions appropriately. Check for stability of connections.
Wire according to the electrical diagrams located within the control
box.
Installing the Ironworker
Electrical Performance Specification
Machine
Motor
#
Type Brand
60Hz/V FLA
50Hz/V FLA
25 Ton
116676
1Hp 1~
Leeson
60 Hz 115/208-230
12/6
50 Hz 110/220
13/6
40, 50, 55, 60 Ton, 132089
5Hp 1~
Leeson
60 Hz 230
19
50 Hz 208-220
23-22
Porta-Power
132077
5Hp 3~
Leeson
60 Hz 208-230/460
14/7
50 Hz 190/380
16/8
CEM3615T-5
5Hp 3~
Baldor
60 Hz 575
5
65, 75, 100 Ton,
132089
5Hp 1~
Leeson
60 Hz 230
19
50 Hz 208-220
23-22
Elite 110,
140809
7.5Hp 3~
Leeson
60 Hz 208-230/460
22-21/10
50 Hz 190/380
24/12
Elite 110/65 D.O. CEM3710T-5
7.5Hp 3~
Baldor
60 Hz 575
8
141140
7.5Hp 1~
Leeson
60 Hz 230
36
100DX, 120 Ton
CEM3714T
10Hp 3~
Baldor
60 Hz 208-230/460
25-24/12
EM3714T-5
10Hp 3~
Baldor
60 Hz 575
10
CEM3714T-50
10Hp 3~
Baldor
50 Hz 220/380/440
28/16/14
CL3712T
10Hp 1~
Baldor
60 Hz 208-230
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