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BL 9228 / 06.12.07 e

Power Electronics

According to IEC/EN 60 947-4-2, prEN 1870-1, GS-HO-01

2-phase motor control

For motors up to 15 kW bei 3 AC 400 V

Separate settings for start and brake time, as well as starting
and braking torque

Control input and relay output for emergency stop according to
safety category 1, EN 954-1

No braking contactor necessary

With automatic standstill detection

This brake system fullfills the requirements of category 2
according to EN 954-1 of "Recommandation for Use"
(CNB/M/01.051IR/E), prEN 1870-1, GS-HO-01

Safe separation of the motor from the mains after fault or
brakefunction via external contactor, category 1 according to
EN 954-1

Maintenance- and wearfree

Auxiliary voltages 230 V and 400 V

Monitors undervoltage and phase sequence

3 relay outputs for indicaiton of status and fault with LED-indication

With input to detect motor temperature

BL 9228 up to 7.5 kW: 90 mm width
BL 9228 up to 15 kW: 112.5 mm width

Softstarter with DC-Brake BL 9228
ministart

All technical data in this list relate to the state at the moment of edition. We reserve the right
for technical improvements and changes at any time.

A 0249781

Approvals and marking

Applications

Motor with gear, belt or chain drive

Fans, pumps, conveyor systems, compressors

Woodworking machines, centrifuges

Packing machines, door-drives

Block diagram

BL 9228 up to 15 kW

BL 9228 up to 7.5 kW

L1

L2

L3

A1

P1 P2 P3

A2

X1 X2

T1

T2

T3

M5667

M on

electronics
supply

t on

I Br

micro control

safety

monitoring

33

34

Tv

14

43

13

44

24

I

U

HBG

Circuit diagram

M8464_c

33

34

P1

P2

P3

13

A1

X1

24

A2

X2

L1

T1

L3

T3

14

43

44

L2

T2

L2

33

43

34

44

A1

T2

L3

L1

T3

T1

X1 X2 P1 P2

A2

P3

13

24

14

Softstarters are electronic devices designed to enable 1-phase or
3-phase induction motors to start smoothly. The devices slowly
ramps up the current on two phases, therefore allowing the motor
torque to build up slowly. This reduces the mechanical stress on the
machine and prevents damage to conveyed material.
These features allow cost saving constructions of mechanical gear.
A special monitoring allows the application in systems of safety
category 2.

Start/Stop switch

When the motor is on full speed after the starting with start switch the
semiconductors are bridged with internal relay contacts to prevent
internal power losses and heat built up.
When stopping the motor via start switch braking is started. The
braking current flows until detection of the stillstand through the motor
windings. If the brake function takes longer than 10 sec, the monitoring
relay 1 provides a signal. After 15 sec the brake function will be finished
and the motor will be separated from the mains via contactor K1.

Monitoring relay 1 (contact 13-14)

Relay 1 is energised if the brake function takes longer than 10 sec. By
restarting of the device this relay is de-energised. However, if the
brake function has been longer than 10 sec for the third time, the device
is set into an error mode. The red LED flashes code 9. This fault can
only be reset by switching on and off the power supply.

Monitoring relay 2 (contact 13-24)

This relay energises as soon as the unit is ready for operation after
connecting it to power. If any error occurs the monitoring relay 2 will
be de-energised immediately. The power output will be switched off.

Monitoring relay 3 (contact 33-34)

The relay is energised after activating the on-button and is de-
energised after indication of the motor standstill at the end of braking.
If standstill is not detected, the relay is de-energised after pushing the
off-button and elapse of a safety time. The relay is operating the motor
contactor. It is immediately de-energised by any fault indication.

Function

Summary of Contents for BL 9228

Page 1: ... 3 phase induction motors to start smoothly The devices slowly ramps up the current on two phases therefore allowing the motor torque to build up slowly This reduces the mechanical stress on the machine and prevents damage to conveyed material These features allow cost saving constructions of mechanical gear A special monitoring allows the application in systems of safety category 2 Start Stop swi...

Page 2: ...if an error occurs Input P1 P2 P3 to monitor the motor temperature To monitor overtemperature onnb the motor a bimetallic contact can be connected to P2 P3 When overtemperature is detected the power semiconductors switch off and all relays de energise On P1 P2 up to 6 PTC sensors can be connected On detection of overtemperature short circuit or broken wire in sensor circuit the power semiconductor...

Page 3: ...kW 6600 A2 s Inputs Control input X1 Voltage depending on model reference for X1 is A2 AC 24 V AC 230 V AC 400 V Input P2 P3 for bimetallic contact current approx 1 mA switch closed voltage approx 5 V switch open Input P1 P2 for PTC sensor Temperature sensor PTC sensor according to DIN 44081 082 Number of sensors 1 6 in series Response value 3 2 3 8 kΩ Reset value 1 5 1 8 kΩ Load in measuring circ...

Page 4: ...tage With BL 9228 soft start begins by pressing the start button By pressing the stop button braking will start Control input X1 Adjustment facilities Potentiometer Description Initial setting Mon Starting voltage fully anti clockwise ton Ramp up time fully clockwise IBr Braking current fully anti clockwise Set up procedure Soft start 1 Press start button Turn potentiometer Mon up until the motor ...

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