Edge 20100 Installation Instructions And Manual Download

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2001-2005 GM Duramax 6.6L LB7 & LLY

Edge Juice and Attitude

Installation Instructions and Manual

OLD P/N’s: EJC1001WAM / EJC1000AWAM

NEW P/N’s: 20100 / 20101

Summary of Contents for 20100

Page 1: ...2001 2005 GM Duramax 6 6L LB7 LLY Edge Juice and Attitude Installation Instructions and Manual OLD P N s EJC1001WAM EJC1000AWAM NEW P N s 20100 20101 ...

Page 2: ...t All __________________________________________________ 14 EGTs What they mean and why_____________________________________________ 15 The Juice Module and your Transmission______________________________________ 15 Technical Support _________________________________________________________ 15 Transmission Relearning________________________________________________ 16 Transmission Relearning_______...

Page 3: ... 36 Tire Size _________________________________________________________________ 37 Alerts________________________________________________________________ 38 Records ______________________________________________________________ 41 Performance Tests _____________________________________________________ 42 Hot Unlock Code ______________________________________________________ 44 Adjusting Juice Powe...

Page 4: ...sibility to check for proper installation and if in doubt contact the manufacturer LIMITATION OF WARRANTY Edge Products LLC hereafter SELLER gives Limited Warranty as to description quality merchantability fitness for any product s purpose productiveness or any other matter of SELLER s product sold herewith The SELLER shall be in no way responsible for the product s open use and service and the BU...

Page 5: ... a practical reality that different automotive manufacturers and dealers have greatly varying views on aftermarket products in particular those that produce horsepower such as performance enhancement chips modified intake manifolds or aftermarket exhaust systems There are dealers and manufacturers out there that will use the presence of a horsepower upgrade to void your vehicle s warranty They wil...

Page 6: ...t in for service Edge updates its active products i e those currently being manufactured to work effectively with updated OEM calibrations However this process can take some time as Edge is not always made aware of calibration changes made by the OEM In the case of discontinued products Edge cannot ensure that your unit will work effectively if you take your vehicle to a dealership and you are giv...

Page 7: ...nsmission modes 5 on the fly selectable power settings with the Attitude Transmission slip monitoring If any transmission slip is detected power is decreased to eliminate transmission slippage Smart power control during torque converter lockup to allow a smooth easy torque converter clutch lock up The Juice module offers a large power increase over stock throughout the rpm range but the power is m...

Page 8: ...ompletely so that you understand each step prior to installation The Power Edge Juice Module This picture shows the Power Edge Juice Module with the harness cable and Edge Attitude Display wiring Attitude instructions on pg 13 Connected These two connectors are EGT thermocouple connections This cable is where the optional Edge Attitude Display module gets connected ...

Page 9: ... the Juice Module 1 The Power Edge Juice Module can mount on top of or to the side of the black plastic fuse box cover located on the driver s side fender Adhere the module using the supplied Velcro allowing enough harness movement for removal of the cover Connecting the Harness 2 Disconnect both stock connectors by squeezing the ears on the backside of the connector and pulling the gray lever 3 G...

Page 10: ...engine The engine should start and run like a stock truck If the engine does not start or run properly turn off the motor remove the keys from the ignition then remove the juice module and inspect the pins inside both connectors Straighten pins or clear foreign material from the pins and connector surfaces then re install the connectors If failure conditions still exist contact your dealer or Edge...

Page 11: ...in the gear corresponding to desired power level D 4 3 3 2 2 1 1 R stock 5 Press accelerator to the floor two times completely releasing the pedal each time 6 Return gear selector to Park and start the engine 7 Press the Tow Haul button twice This causes the Juice module to remember the level setting for the mode Power Level Confirmation To confirm the power level that is selected 1 Place gear sel...

Page 12: ... allows the engine to pull many grades in the mid rpm s rather than having to downshift and pull them in the high rpm s This provides for lower EGT Exhaust Gas Temperature with the same power output EGT rises significantly with rpm especially above 2500 It is highly recommended that you install an EGT gauge while using the Power Edge Juice You can also opt to limit the EGT with the Attitude monito...

Page 13: ...d to the rear wheels of the test truck The only modification made to the test truck was the addition of the Power Edge Juice module Power gains may vary somewhat on a different vehicle or in different geographic settings Horsepower Torque Level 1 40 150 Level 2 60 180 Level 3 75 220 Level 4 90 250 Warning It is strongly advised that you do not combine or stack chips to gain more horsepower Power G...

Page 14: ... hunting for lower gears We recommend level one or level two for towing applications Only use level two if you are towing a light load The remaining power levels are designed to match fueling with any additional upgrades you may have done to your vehicle Level 3 is as far as you should go on a stock truck and should never be used while towing Level 3 is designed to take advantage of the built in s...

Page 15: ...ck in the various power settings keep your eye on the EGTs Depending on how you drive and where you drive you may find a particular power level is more suitable to your power needs The Juice Module and your Transmission The automatic transmission has a fluid filled clutch like device called a torque converter This device uses the spinning motion of the motor to drive the transmission which drives ...

Page 16: ... you may notice rough shifting The best way to re teach the transmission is to set the truck in the power level you will be using most of the time Then set out to drive some city some highway varying the driving and the speed Make sure that you shift through each gear 20 to 30 times A good rule of thumb would be 100 to 200 miles Remember that the truck must go through each gear 20 to 30 times You ...

Page 17: ...17 2001 2005 GM Duramax 6 6L LB7 LLY Edge Attitude Monitor Installation Instructions Manual P N EAC1000 ...

Page 18: ...ent back down due to high EGT One of the most powerful features of the Attitude is the option to monitor the EGT of your vehicle and automatically lower the power output to maintain an EGT below a maximum desired level The Attitude will also alert you both visually and audibly at pre set engine parameter thresholds and also record the maximum values reached in each of the parameters 1 A lock symbo...

Page 19: ... the addition of the Power Edge Juice module Power gains may vary somewhat on a different vehicle or in different geographic settings Horsepower Torque Level 1 40 HP 150 Level 2 60 HP 180 Level 3 75 HP 200 Level 4 90 HP 250 Level 5 125 HP 325 Level 6 150 HP 350 Contact Edge Products Tech Support to get unlock code Warning It is strongly advised that you do not combine or stack chips to gain more h...

Page 20: ...l in the seam of the dash board by separating the seam slightly and sliding in the bottom portion of the bracket until it snaps into place see figure 1 The following pictures demonstrate how to best mount the Attitude with the new bracket Figure 1 Figure 2 3 Connect the Attitude to your Edge Juice module by snapping together the cables with the green connections see figure 3 Secure any excess cabl...

Page 21: ...pped run the motor at idle for 10 to 15 seconds to clear the few remaining shavings from the manifold Once the engine has been run screw in the brass fitting and insert the EGT sensor by sliding it into the hole see figure 4 and tightening the back end brass fittings Figure 4 The Attitude cable attaches to the Edge Juice module under the hood This is the EGT cable that gets tapped into the exhaust...

Page 22: ...Figure 5 Figure 6 The EGT thermocouple installed into the drilled and tapped exhaust manifold Tip Pulling back the wheel splash guard provides easy access to the exhaust manifold for tapping the EGT cable ...

Page 23: ...you have turned on your vehicle you will see a screen similar to the following Press the ENT key to accept the terms and conditions in your Owner s Manual A screen similar to the following appears indicating that your Juice and Attitude were installed correctly ...

Page 24: ...a desired view perform the following steps 1 Press the Menu button until the Setup screen appears 2 Select the Display option and press the Enter button The following screen appears 3 Select the desired viewing option by using the up and down arrows and pressing the Enter key Below are examples of the display options ...

Page 25: ...25 Two Function Bar Graph Display Sample Two Function Digital Display Sample Three Function Digital Display Sample ...

Page 26: ...26 Four Function Digital Display Sample ...

Page 27: ...lant Temp Gear TCC Lock Intake Air Temp Load Slip Transmission Temp Throttle Turbo Boost PSI RPM Percent back down due to high EGT 01 Duramax does not display Barometric PSI Intake Air Temp Engine Coolant Temp and Transmission Temp 02 Duramax does not display Transmission Temp Display To change the variables on the screen perform the following steps 1 When viewing the main screen of variables pres...

Page 28: ...ct the Display option and press Enter The following screen appears 3 Select the desired display style you would like and press Enter Depending on which option you choose a screen similar to the following appears ...

Page 29: ... Enter A screen listing the possible replacement variables similar to the following appears 5 Select the variable you would like to view and press Enter The Setup Digital Displays screen appears again listing the variable options you have chosen to view If you have no more changes select the Set As Display option and press Enter The main screen appears with your desired variable in view ...

Page 30: ...ting the Backlight When viewing engine parameters like the sample below press the Enter button to adjust the backlight Each time the Enter button is pressed the backlight will change to either bright dim or off ...

Page 31: ...ress the Menu button until the Setup screen appears 2 Select the Juice Configuration option and press Enter The following screen appears 3 Select the desired option and press Enter The following are descriptions of each of the Juice Configuration options available Juice Configuration Options Max EGT Set Point Low Boost Fueling Adjust Shift Defuel Setting Tire Size ...

Page 32: ... the Attitude Important Note Any other high performance modifications in addition to the Juice can allow the fueling to exceed stock EGT levels even after 100 defueling by the Attitude is reached which may result in detrimental EGT levels After selecting the Max EGT Set Point option from the Juice Configuration screen previous steps the following screen appears 2 Change the Max EGT set point by pr...

Page 33: ... steps 1 Make sure the Attitude is set to view the EGT level as one of the engine parameters 2 When you are viewing EGT as one of the engine parameters press Enter twice quickly and the following screen will appear 3 The number on this screen represents the number of minutes the EGT Backdown feature will be disabled Press the up or down arrow keys to select the desired number of minutes you would ...

Page 34: ...reen will return to your previous view mode and the Juice power level indicator will flash until the designated time for disabling has been reached When the Juice power level indicator quits flashing your set max EGT backdown level will go into effect When EGT backdown is disabled the Juice power level display flashes ...

Page 35: ...ustment level that will be unique to that level and every time you select that power level the fueling adjustment will be set to what you chose on this screen Adjusting the fuel at low boost allows you to adjust the response and smoke output before the turbocharger builds boost pressure in the intake Select level 1 for the lowest level of response and smoke at low boost and select level 5 for the ...

Page 36: ...ter is locked the amount of fuel at the shift point is reduced thus decreasing torque during the shift point and allowing the torque converter clutch to lock This will cause less wear on the transmission and result in overall improved drivability Defuel 4 5 locked shift This option provides a decrease in torque output at the shift point between gears 4 and 5 thus decreasing torque during the shift...

Page 37: ...circumference you enter into the Attitude is 2599 0 Another alternative is to measure your tire s circumference by marking your tire and rolling it one complete revolution and measuring the distance then multiply the inches by 25 4 i e 91 3 inches x 25 4 2319 0 mm Width Ratio Rim Circumference 215 75 16 2288 8 mm select 2300 245 75 16 2430 0 mm 265 75 16 2524 2 mm 285 75 16 2618 4 mm 295 75 16 266...

Page 38: ...alue and you will hear a repeating audible alarm The volume of this audible alarm can not be changed EGT Alert Boost Alert Engine Temp Alert Speed Alert To set alerts perform the following steps 1 Press the Menu button until the Setup screen appears 2 Select the Alerts option and press Enter The following screen appears 3 Turn alerts On by scrolling to the Alerts are On Off option and press Enter ...

Page 39: ...ress Enter to set that value 5 To change the Boost Alert value default is 25 scroll to the Boost Alert option and press Enter The following screen appears 6 Press the up and down arrow keys until you see the desired Boost level at which you want to be alerted and press Enter to set that value 7 To change the Engine Temperature Alert value default is 210 scroll to the EngTemp Alert option and press...

Page 40: ...lt is 70 scroll to the Speed Alert option and press Enter The following screen appears 11 Press the up and down arrow keys until you see the desired Speed at which you want to be alerted and press Enter to set that value Note If you desire to temporarily stop the Attitude from alerting you to a specific threshold while the actual alert is signaling you press any key menu arrow or enter and the ale...

Page 41: ...F 0 60 mile Backdown RPM Speed To view or clear these values perform the following steps 1 Press the Menu button until the Setup screen appears 2 Select the Records option and press Enter The following screen appears 3 All of the records are stored on this screen To clear an individual record select that record and press Enter To clear all the values select Clear All and press Enter ...

Page 42: ...the performance of your vehicle by timing the 0 60 and the mile times To run these tests perform the following steps 1 Press the Menu button until the Setup screen appears 2 Select the Performance Tests option and press Enter The following screen appears ...

Page 43: ...43 3 Select the desired performance test and press Enter The following screen appears 4 When your vehicle is at a complete stop the following screen automatically appears ...

Page 44: ...chnical Support There is a cost associated with accessing level 6 and a release liability waiver must be signed IMPORTANT NOTE If your Attitude Monitor is Part number EAC1000 you will not have the above option you can purchase a HOT upgrade but your Juice module will need to be sent in for an update If you re Attitude is part EAC1000 and you wish to purchase the HOT module call Edge Tech Support a...

Page 45: ... power gains are representative of an actual test vehicle Power gains may vary somewhat on a different vehicle or in different geographic settings Horsepower Torque Level 1 40 HP 150 Level 2 60 HP 180 Level 3 75 HP 200 Level 4 90 HP 250 Level 5 125 HP 325 Level 6 150 HP 350 Contact Edge Products to get unlock code IMPORTANT NOTE If you have Part number EAC1000 you will not have the option for a 6t...

Page 46: ...port call please have part number i e EAF2100A version number and Date of Manufacture ready prior to calling support 2007 Edge Products All rights reserved Edge Products 1080 South Depot Dr Ogden UT 84404 888 360 3343 www edgeproducts com Manual Version 4 ...

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