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©2006 Edelbrock Corporation

Brochure #63-1602

Page 1 of 6

Catalog #1602, 1615
Rev. 4/06 - RS/mc

PERFORMER™ CYLINDER HEADS

For 1984 & Later Harley-Davidson

®

Evolution

®

“Big Twin” Engines

Catalog #s 1602 & 1615

INSTALLATION INSTRUCTIONS

PLEASE

study these instructions carefully before beginning this installation. Most installations can be accomplished with common tools and

procedures. However, you should be familiar with and comfortable working on your vehicle. If you do not feel comfortable performing this installation,
it is recommended to have the installation completed by a qualified mechanic. If you have any questions, please call our 

Technical Hotline at:

1-800-416-8628

, 7:00 am - 5:00 pm, Pacific Standard Time, Monday through Friday or e-mail us at 

[email protected]

. If your question

is motorcycle carburetor-related, please call our 

Edelbrock Motorcycle Carburetor division at 1-877-888-7504, Ext. 2.

IMPORTANT NOTE: Proper installation is the responsibility of the installer.  Improper installation

will void your warranty and may result in poor performance and engine or vehicle damage.

PLEASE

complete and mail your warranty card. Be sure to write the model number of this product in the "Part #____" space.

THANK YOU

.

DESCRIPTION:

The Edelbrock Performer™ Cylinder Heads are designed for street high performance use, and are interchangeable with stock Harley-

Davidson

®

cylinder heads on the Evolution

®

“Big Twin” engines. Edelbrock Performer™ heads can be used with unmodified, stock pistons and the

stock valve train with cam lifts up to .580" for bolt-on performance. These heads make excellent power increases in the stock RPM range of the Harley-
Davidson

®

Big Twin

®

engine (idle to 5500 rpm).

Cam lifts higher than .580" or engine speeds higher than 5500 rpm will require different

valve springs and other valve train modifications - please consult a qualified performance mechanic

. These heads will work with bore

sizes up to 3-13/16" and feature a rectangular shaped intake port for a noticeable increase in air flow. This .125" raised rectangular intake port also
helps to increase the velocity of the incoming air for more power.

Edelbrock intake manifolds must be used with these heads 

due to the unique

port shape (see application chart below). The dual-quench combustion chamber features a revolutionary new design that directs the air/fuel mixture
into a tumbling and swirling motion for a better mix and more efficient combustion. The 72cc combustion chamber increases the compression ratio
to 9.5:1 for more power. The “D” shaped exhaust port provides a larger area for increased flow, and was designed to create a mis-match between
the exhaust pipe and the exit which reduces power-robbing exhaust reversion. Performer™ heads fit 1984 and later Evolution

®

"Big Twin" engines.

They are machined with 1992 and later crankcase breather holes, and include block-off plugs for use on 1984-1991 engines. Performer™ cylinder
heads are assembled with stainless steel valves (1.850" intake and 1.610" exhaust), ductile iron valve seats and guides, 1.460" O.D. heavy-duty valve
springs, teflon valve stem seals, and machined valve spring retainers and locks. They are cast out of 356 aluminum and heat treated to T-6 specs.

INTAKE MANIFOLD APPLICATION CHART - Performer™ Cylinder Heads

3-Piece

3-Piece

3-Piece S&S

Cyl. Length

S&S Kit

Flange Intake

Spigot Intake

“G” Intake

stock (80")

--

#1671

#1670

#1669

stock

89"

#1671

#1670

#1669

-.050"

93"

#1676

#1677

#1683

-.175"

88"

#3031

#3030

#3032

+.015"

96"

#1671

#1670

#1669

+.075"

98"

#1674

#1675

#1684

IMPORTANT NOTES BEFORE BEGINNING INSTALLATION

It is recommended that the installation of Performer cylinder heads be performed by a qualified engine builder with experience in high performance
or racing modifications to Harley-Davidson

®

engines.

If you are using any cam other than stock or Edelbrock Performer-Plus cam #1740, it is mandatory that valve-to-valve clearance
is checked to determine if these heads are compatible with the camshaft you intend to run.  See Page 2.

The words Evolution, Harley and Harley-Davidson are registered trademarks of
Harley-Davidson, Inc., Milwaukee, Wisconsin, USA and are used in this
instruction sheet for reference only.

Edelbrock is a registered trademark of Edelbrock Corp, Torrance, CA, USA.

Summary of Contents for Performer 1602

Page 1: ...r flow This 125 raised rectangular intake port also helps to increase the velocity of the incoming air for more power Edelbrock intake manifolds must be used with these heads due to the unique port shape see application chart below The dual quench combustion chamber features a revolutionary new design that directs the air fuel mixture into a tumbling and swirling motion for a better mix and more e...

Page 2: ...ve cable first before performing any of the following procedures 1 Remove seat 2 Remove instrument cover FX Softail and Dyna Glide models 3 Drain fuel tank Disconnect fuel line and plug end of fuel line with 5 16 bolt For split tanks use a 1 4 bolt and rubber cap to plug fuel line and opening Disconnect any wires from tank Remove fuel tank WARNING Gasoline is flammable and fumes are explosive To a...

Page 3: ...ng 2 10 Spacer 2 11 O ring 2 12 Tappet 2 13 Bolt 4 14 Lifter guide 2 d15 Gasket 2 Figure 2 Pushrod and Cover Assembly Figure 3 Removing Spring Cap Retainers 7 Remove the remaining fasteners 12 13 and 14 holding the lower rocker arm cover 17 to the cylinder head See Figure 1 8 Remove the lower rocker cover and gaskets 15 and 16 9 See Figure 4 Loosen each head bolt 1 2 1 8 turn following the cross p...

Page 4: ... 9 5 1 compression ratio for best power Thicker gaskets will lower compression and power and thinner gaskets will raise compression higher than advisable for use with today s unleaded pump gasoline 1 Use Edelbrock gasket set 1640 for 1984 91 or 1641 for 1992 and later engines This set includes the proper thickness head gaskets 045 and the special intake manifold gaskets required for these cylinder...

Page 5: ...ON Use only original equipment head bolts and studs for your year vehicle to ensure proper torque and head gasket life 1 See Figure 8 With a torque wrench start at the cylinder head bolt numbered 1 and tighten to 7 9 ft lbs Then tighten 2 3 and 4 in order to 7 9 ft lbs 2 Following the torque sequence tighten each bolt to 12 14 ft lbs 3 See Figure 9 Mark a line on the cylinder head and a correspond...

Page 6: ...h cannot be used tighten securely by hand 5 Install intake manifold according to the instructions provided with the Edelbrock intake manifold 6 Install the carburetor V O E S and ignition components 7 Reassemble all components removed during disassembly connect battery cables and re fuel gasoline tank 8 To prevent discoloration when the engine reaches operating temperature carefully wipe off greas...

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