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Edelbrock 1596, User Manual

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Edelbrock 1596 User Manual Download Page 19

©2012 Edelbrock LLC
Part #1596, 1597, 1598, 1599

Brochure #63-1598

Rev. A - 2/12 - CP/mc

Edelbrock E-Force Supercharger System for

the 2010-2012 Camaro SS

Installation Instructions

Page 18

101.

Slide the short section of the Intercooler Hose

Assembly through the hole and onto the heat exchanger
outlet. Secure it with a 3/4” hose clamp supplied in Bag #2.

102. Mount the brackets, supplied in Bag #2, to the
intercooler reservoir with the M6 x 16mm bolts located in
Bag #2. Refer to figures 2a & 2b for the specific
orientation of the lower bracket for each model year.

2010-’11

Figure - 2a

Figure - 1

103.

FOR 2010 - ‘11 MODEL YEARS ONLY

Use a 10mm

socket to remove the upper-outside bolt from the back-
passenger side of the radiator fan; retain the bolt as it will
be re-used.

104a.

FOR 2010 - ‘11 MODEL YEARS ONLY 

Use a 13mm

wrench to install the standoff stud supplied in Bag #2 in
place of the bolt which was just removed.

See Figure 3a.

2010-’11

Figure - 3a

2012

Figure - 2b

Summary of Contents for 1596

Page 1: ...Edelbrock 2010 2012 Camaro SS Supercharger Part s 1596 1597 1598 1599 15997 ...

Page 2: ...to and below the supercharger outlet After passing through the intercooler cores the air travels through the long 12 individual intake runners which route underneath the supercharger housing to the cylinder head ports in a horizontal nested configuration The upper plenum area is enclosed by a top cover that has been designed to provide an appealing and distinctive under hood appearance This config...

Page 3: ...e engine can cause severe engine damage if used in conjunction with the Edelbrock E Force Supercharger System This includes but is not limited to ignition boxes air fuel controllers OBDII programmers and any other device that modifies signals to and or from the ECU Aftermarket bolt on equipment such as underdrive pulleys or air intake kits will also conflict with the operation of the supercharger ...

Page 4: ...1x M10 x 1 5 x 65mm Socket Head Bolt 3x M8 x 1 25 x 100mm Socket Head Bolt 1x M8 x 1 25 x 30mm Hex Flange Bolt 4x M6 x 1 x 16mm Hex Flange Bolt 4x M8 x 1 25 x 20mm Hex Flange Bolt 4x M8 x 1 25 Hex Flange Nut 1x Lower Intercooler Reservoir Bracket 1x Upper Intercooler Reservoir Bracket 2x 1 2 Hose Clamp 7x 3 4 Hose Clamp INSTALLATION HARDWARE IDENTIFICATION GUIDE 1x M6 x 1 x 25mm Hex Stand Off 2x N...

Page 5: ...tion Instructions Page 4 Bag 3 11x M8 x 1 25 x 25mm Countersunk Socket Head Bolt 8x M6 x 1 x 45mm Hex Flange Bolt 4x M6 x 1 x 12mm Socket Head Bolt 1x 15 64 High Speed Steel Drill Bit 1x 2500 Reamer Bag 4 1x M16 x 2 x 120mm Hex Bolt 1x GM Factory Harmonic Balancer Bolt Drill Hole Ream Hole Bolt Hole 1x 1 4 x 3 4 Steel Dowel 1x Crank Pinning Drill Guide ...

Page 6: ...598 Rev A 2 12 CP mc Edelbrock E Force Supercharger System for the 2010 2012 Camaro SS Installation Instructions Page 5 Bag 5 4x Coil Cover Bracket 1x Coil Cover Dipstick Grommet 4x Coil Cover Retainer Stud 4x Coil Cover Standoff 4x Coil Cover Bracket Grommet ...

Page 7: ...e Assembly Intercooler Reservoir to Water Pump Hose Manifold to EVAP Solenoid Hose 18 Intercooler Water Pump to Heat Exchanger Hose EVAP Solenoid to Fender Fitting Hose 15 Passenger Side PCV Hose 24 Brake Booster to Manifold Hose Driver Side PCV Hose 22 HOSE IDENTIFICATION GUIDE Fuel Rail Crossover Fuel Rail Inlet Driver Side Manifold to Intercooler Reservoir Hose Passenger Side Manifold to Interc...

Page 8: ...Preprogrammed Tune option and press Select button Read disclaimer then press Select to continue Verify ignition is in the Key On position but that the engine is not running then press Select Use directional pad to highlight your vehicle and transmission combination then press Select Use directional pad to highlight Begin Program then press Select Depending on your specific drivetrain configuration...

Page 9: ...oam support 2 Use a 10mm socket to loosen and remove the negative battery terminal 3 Lift the protective cover then use a 10mm socket to loosen and remove the positive battery terminal 4 Lift and support the front end of the vehicle using a service lift or jack and appropriately load rated jack stands then loosen and remove the lug nuts from both front wheels Remove the wheels and set them aside 5...

Page 10: ...se a flat head screwdriver to loosen the worm clamp holding the inlet tube to the air box lid then remove the air box lid by pushing the lock tabs back 13 Remove the oil fill cap and remove the plastic engine cover Reinstall the oil fill cap 14 Disconnect passenger side PCV tube from the valve cover then use a flat head screwdriver to loosen the worm clamp retaining the air intake tube to the thro...

Page 11: ... passenger side fender fitting Use a shop rag to absorb any excess fuel 21 Use a 10mm socket to remove the nut holding down the fuel line clamp then remove the fuel line and clamp 22 Disconnect the two ignition harness connectors the eight spark plug wires from the ignition coils and the eight fuel injector electrical connectors 23 Use a 10mm deep socket to remove the five studs retaining each of ...

Page 12: ...cover 30 Use an 8mm socket to remove the nine remaining manifold bolts Note that the rearmost passenger side bolt will come out with the manifold and that it is necessary to rotate the manifold towards the passenger side to remove the rearmost driver side bolt and the bracket it retains 31 Reach behind the manifold from the driver side to lift the gray tab and depress the black tab to disconnect t...

Page 13: ... 37 Use a T 20 Torx driver to remove the four bolts retaining the plastic solenoid bracket then pry open the clip at the rear of the plate to remove the bracket 38 Rotate each solenoid 90 and remove them 39 Use a T 30 Torx driver to remove the twenty bolts holding the steel sandwich in place and remove it 40 Remove the plastic and rubber gasket from the valley tray using great care not to damage t...

Page 14: ...pressure sensor electrical connector 49 Use a 15mm socket to remove the two bolts retaining the belt tensioner 50 Place a drain pan below the radiator petcock on the driver side Remove the radiator cap then loosen the petcock to drain the engine coolant 51 Disconnect the two heater hoses from the firewall using a shop rag to absorb any excess coolant 52 Disconnect the two heater hoses from the wat...

Page 15: ...et to remove the nut retaining the ground strap on the passenger side cylinder head then use a 15mm deep socket to remove the ground strap stud 58 Apply blue Loctite to the threads of the stock tensioner bolts then use a 15mm socket to install the supplied tensioner bracket to the water pump 59 Apply blue Loctite to the threads of the M10 x 65mm bolt supplied in Bag 1 then use an 8mm allen to inst...

Page 16: ...e the starter support bracket bolt 67 Use a 13mm socket to remove the two starter bolts 68 Use an 8mm wrench to remove the three bolts retaining the starter heat shield 69 Disconnect electrical connector at top of starter 70 Use a 13mm socket to remove the nuts retaining power wires to the starter 71 Remove and set aside the starter and bracket 72 Install GM Flywheel Holding Tool J 42386 A to prev...

Page 17: ...three bolts that hold the starter heat shield in place 86 Use a 13mm socket to install the two starter bolts 87 Use a 10mm socket to reinstall the starter support bracket bolt 88 Lower the fan assembly back into place reconnect the passenger side electrical connector then use a 13mm socket to reinstall the stock fan assembly bolt on the driver side only the passenger side will be installed later 2...

Page 18: ...4 hose clamp supplied in Bag 2 95 Slide the strap over the body of the water pump and install it in the water pump bracket Rotate the water pump and slide it in and out until it roughly lines up with the position of the hose on the other side of the lower radiator shroud 96 Use a uni bit to drill a 1 1 8 hole in the lower radiator shroud to allow the hose to slide onto the water pump outlet fittin...

Page 19: ...upplied in Bag 2 to the intercooler reservoir with the M6 x 16mm bolts located in Bag 2 Refer to figures 2a 2b for the specific orientation of the lower bracket for each model year 2010 11 Figure 2a Figure 1 103 FOR 2010 11 MODEL YEARS ONLY Use a 10mm socket to remove the upper outside bolt from the back passenger side of the radiator fan retain the bolt as it will be re used 104a FOR 2010 11 MODE...

Page 20: ...into the passenger side of the engine bay so that the lower bracket will line up with the mounting hole Refer to the Figure that corresponds to your model year 3a or 3b the upper bracket will line up with the passenger side radiator fan assembly bolt and the hose will mate up to the intercooler water pump 107 Use a 13mm 10mm for 2012 Models socket to reinstall the stock radiator fan assembly bolt ...

Page 21: ...lt hole provisions in the cylinder heads break into the crankcase and are not used with this supercharger install the button head bolts supplied in Bag 3 in the front passenger side and rear driver side bolt holes to ensure a good seal With the assistance of one or more people lift the supercharger assembly onto the engine 115 Connect the Manifold to EVAP Solenoid Hose attached to the manifold to ...

Page 22: ...rs with the provisions in the manifold and pushing them down until they are seated and the bolt holes in the rails line up with those in the supercharger Route the crossover line below the hub snout and air inlet of the supercharger and over to the front of the driver side rail as you are installing the passenger side rail 121 Install the supplied Fuel Rail Inlet between the fender fitting and fue...

Page 23: ... Brake Booster to Manifold Hose and behind the coil cover brackets to the vacuum fitting at the rear of the driver side valve cover and clip it into place 134 Install the Passenger Side Manifold to Intercooler Reservoir Hose between the manifold and reservoir then secure the reservoir fitting with a hose clamp supplied in Bag 2 Refer to figure 4 on page 19 135 Install Driver Side Manifold to Inter...

Page 24: ... the supplied air box cover Install the cover by sliding the tabs into the holes on the driver side of the air box while sliding the silicone tube onto the throttle body Push down on the cover until the tabs snap into place 144 Use a flathead screwdriver to tighten the worm clamps on each end of the silicone tube 145 Connect the stock MAP MAF sensor wiring harness connectors into the supplied TMAP...

Page 25: ...ulleys 153 Use a 10mm deep socket to install the supplied ball studs into the new coil covers 154 Install the grommet supplied in Bag 6 in the hole on the passenger side coil cover 155 Slide the front fascia back into place and secure it by reinstalling the stock fasteners including six body pins and two bolts on top three 10mm and two 7mm bolts inside the fascia on each side and two 10mm bolts on...

Page 26: ... 166 Use the directional pad to highlight the Program Vehicle option and press the Select button 167 Use the directional pad to highlight the Preprogrammed Tune option and press the Select button 168 Read disclaimer then press Select to continue 169 Verify ignition is in the Key On position but that the engine is not running then press Select 170 Use directional pad to highlight your vehicle and t...

Page 27: ...e grommet down and around the dipstick tube and pressing the ball studs into the bracket grommets 180 Return the dipstick to the dipstick tube 181 Install the driver side coil cover by sliding it into place and pressing the ball studs into bracket grommets 182 Congratulations on the installation of your new Edelbrock E Force Supercharger System If you have any questions please call our Technical S...

Page 28: ...press SELECT and follow the prompts on the sceen If the auto detect fail then please contact Edelbrock Tech support 800 416 8628 Once the stock calibration has loaded disconnect the programmer from the OBD II connector and connect it to your PC using the supplied USB cable Open the SCT software and select the button on the lower left hand side that reads GET STOCK FILE FROM DEVICE Follow the instr...

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