ECR International Olsen OLSSC-050, Installation, Operation & Maintenance Manual

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1 - Introduction ......................................................................................................................... 5
2 - Important Safety Information .............................................................................................. 6
3 - Component Listing ............................................................................................................... 7
4 - Locating Boiler ................................................................................................................... 11
5 - Hydronic Piping .................................................................................................................. 13
5.2 Special Conditions ........................................................................................................... 13
5.3 Safety Relief Valve And Air Vent ........................................................................................ 13
5.4 Trim Piping ..................................................................................................................... 14
5.5 System Piping................................................................................................................. 14
6 - Combustion Air And Vent Piping ......................................................................................... 21
6.2 Removal Of Existing Boiler From Common Vent System.........................................................21
6.3 Materials ....................................................................................................................... 21
6.4 Pipe Installation .............................................................................................................. 22
6.5 Termination .................................................................................................................... 22
6.5 Venting Configurations ..................................................................................................... 23
6.7 Side Venting Terminal Requirements .................................................................................. 28
6.8 Multiple Boiler Venting Installation ..................................................................................... 30
6.9 Condensate Piping ........................................................................................................... 31
7 - Gas Supply Piping .............................................................................................................. 32
8 - Electrical Connections ........................................................................................................ 34
8.3 Line Voltage Connections ................................................................................................. 34
8.4 External Connections ....................................................................................................... 34
9 - Start Up Procedure ............................................................................................................. 36
9.6 Perform CSD-1 Compliance Test ............................................................................................... 40
9.7 Complete Start Up Procedure ................................................................................................... 41
10 - Operating Instructions ..................................................................................................... 42
11 - General Maintenance And Cleaning .................................................................................. 43
12 - Ratings And Capacities ..................................................................................................... 46
13 - Trouble Shooting .............................................................................................................. 47
14 - Wiring Diagram ................................................................................................................ 64
15 - Glossary ........................................................................................................................... 68
Appendix A - Control Module ................................................................................................... 70
1.1 Front Panel Status Indicators ............................................................................................ 70
2.1 Introduction ................................................................................................................... 71
2.2 Operation ....................................................................................................................... 71
2.3 Status Indication ............................................................................................................. 71
2.4 Sequence of Operation ..................................................................................................... 72
2.5 Theory of Operation ........................................................................................................ 74
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