ECOLINE 7823 Quick Start Manual Download Page 2

DESCRIPTION 

The 7823-X Series Standard Temperature  
Oxygen Analyser is designed to determine the oxygen 
concentration in air or inert gas mixtures with temperatures
of -100 to +250

°

C max.  

The 7823-X-H Series High Temperature Oxygen 
Analyser is designed to determine the oxygen 
concentration in air or inert gas mixtures with temperatures
of -100 to +400

°

C max. 

These products are particularly suitable for measuring
oxygen in areas that are not easily accessible, or in
closed systems, such as ventilation pipes, flues and 
containers.  

The 7823 Series can be user configured to output 
measuring ranges of 0-25% O

and 0-100% O

. The entire

measurement range is linear in both cases. Factory default
is 0-25% O

2. 

When configured for 0-100% O

the user can

also customise the analogue output ranges to suit their
application. 

The outputs can be configured to either  
4-20mA and 0-10V

DC 

or RS232 interface. Prior to  

shipping all 7823’s are preconfigured with a 
measuring range of 0.1%

 

to 25% Vol. O

2

 with linear

4-20mA and 0-10V

DC 

outputs.  

All settings can be changed by the customer should their
measurement or interface requirements change by simply
altering the position of jumper links on the PCB. 

The actual oxygen sensor is mounted in the tip of the
stainless steel probe and is protected by a stainless-steel
sintered cap which acts as both a large particulate filter
and also as a flame trap. The IP65 waterproof die-cast
aluminium housing accommodates the electronics and is 
mechanically connected to the sensor probe. 

The 7823 outputs the measured values  
simultaneously via 2 output channels (4-20mA and 
0-10V

DC 

or RS232 Rx and Tx) both channels are  

referenced to the system GND.  

A digital 3.3V

DC 

logic output cycles at the same 

frequency as the electrochemical pumping action of the
oxygen sensing cell during normal operation, thus 
providing a real time sensor health check, if the output
ceases to cycle the sensor has entered a start-up or error
state. This provides fault proof operation. The digital 
output is also used during the calibration process to 
indicate the interface status. 

A green on-board LED mirrors the CYCLE output and can
be used to visually determine the sensor status or during
the calibration process. A red LED indicates the unit has
power applied. 

E

igroup

 range of oxygen sensors do not directly measure

the oxygen concentration but instead measure the partial
pressure of oxygen within the measurement gas. In order
to output an oxygen concentration (%) the 7823 must be
calibrated, or more specifically, re-referenced in a known
gas concentration, typically normal air. 

Calibration, or re-referencing, is achieved by connecting
the calibration input to GND and monitoring the status of
the digital cycle output or by visually monitoring the  on-
board green LED. During the calibration process the out-
put will either automatically calibrate to a fixed  reference
or can be manually calibrated to any output by way of a
PCB mounted potentiometer. The fixed  reference is
factory set to 20.7% O

2

 for calibration in  normal air

though this value may be altered via the RS232 interface
for calibration with a reference gas of any known oxygen
concentration. Calibration is stored on power loss.  

Again the auto or manual calibrate function is user
configurable. Regular calibration removes the effects of
application and atmospheric pressure changes and also
eliminates any sensor drift that may occur during the first
few hundred hours of operation. 

7823

 Oxygen Analyser 

ECO

line

 

7823 Oxygen Analyser

E instruments 

Page 

2

 of 12

Summary of Contents for 7823

Page 1: ...ctronics enclosure Storage 10 to 85 C Operating 10 to 85 C Temperature limits permissible gas temperature at sensor tip Operating Standard Temp 100 to 250 C High Temp 100 to 400 C Gas flow rate 0 to 10 m s Weight 450g Incidental permissible acceleration 30g Repetit ive permissible acceleration 5g Sealing Rating IP65 APPLICATIONS Combustion control including oil gas and biomass boiler applications ...

Page 2: ...em GND A digital 3 3VDC logic output cycles at the same frequency as the electrochemical pumping action of the oxygen sensing cell during normal operation thus providing a real time sensor health check if the output ceases to cycle the sensor has entered a start up or error state This provides fault proof operation The digital output is also used during the calibration process to indicate the inte...

Page 3: ...action time adaptive output filtering in normal air 1 s Notes 1 Prolonged operation below 0 1 O2 can damage the sensing element 2 Assuming barometric pressure remains constant 3 As the O2 sensor measures the partial pressure of oxygen PPO2 within the measurement gas deviations in the Barometric Pressure BP from that present during calibration will cause readout errors proportional to the change Fo...

Page 4: ...LINE DRAWING AND MOUNTING INFORMATION Mounting holes accessible on removal of housing lid PCB LAYOUT REMOVE HOUSING LID TO VIEW 7823 Oxygen Analyser ECOline 7823 Oxygen Analyser E instruments Page 4 of 12 ...

Page 5: ...t flow in the supply GND when monitoring the 0 10VDC output pin 6 it is recommended that a separate GND wire for the measurement system is taken from PIN 2 This removes errors due to voltage drops in the power supply connections SYSYEM BLOCK DIAGRAM PIN Description 1 24VDC 10 2 GND 3 Calibrate 4 Cycle 5 4 20mA RS232 Tx 6 0 10VDC RS232 Rx CENTRE Housing Probe Earth 7823 Oxygen Analyser ECOline 7823...

Page 6: ...f the PC and Rx goes to Tx of the PC The 7823 communicates via standard COM port settings that are default on most PCs and many other RS232 compatible devices If however communication problems are occurring use the settings below to configure the PC or device COM Port ECOline 7823 Oxygen Analyser E instruments Page 6 of 12 ...

Page 7: ... as both an averaged and raw value The averaged values give a stable output with the amount of averaging user variable whilst the raw un averaged values allow the user to detect sudden oxygen changes The averaged value is the measurement output on both the 4 20mA and 0 10VDC outputs The sensor Td value is the measure of the partial pressure of oxygen in the measurement gas The O2 concentration is ...

Page 8: ...ave The new averaging value is now stored in memory This value is retained on power loss Adjusting the Minimum and Maximum Ranges of the Analogue Outputs 4 20mA and 0 10VDC The 7823 is factory default to output a range of 0 25 O2 via its two analogue outputs This range can be expanded to 0 100 O2 as described on Page 7 When the unit is reconfigured to output 0 100 O2 the user also has the option t...

Page 9: ...ins if powering from cold Apply GND to the CALIBRATE input PIN 3 for a minimum 5s or until the CYCLE output and green LED blink at a steady 1Hz Remove GND from PIN 3 Manual Calibration is now initialised Adjust the MANUAL CAL POT until the output equals the correct value of the calibration gas concentration Re apply GND to PIN 3 for a minimum 5s During the 5s the CYCLE output LED will blink rapidl...

Page 10: ...er droplets are likely the sensor should be protected from water falling directly onto the very hot sensor cap as this can cause massive temperature shocks to the cell and heater Popular methods include a hood over the sensor cap or for the sensor to be mounted in a larger diameter cylinder At a very minimum the sensor cap should be angled downwards in the application as this will deflect any fall...

Page 11: ...e to these metal vapours must be avoided 3 Halogen and Sulphur Compounds Small amounts 100ppm of Halogens and or Sulphur compounds have no effect on the performance of the oxygen sensor Higher amounts of these gases will in time cause readout problems or especially in condensing atmospheres corrosion of sensor parts These gases often outgas from plastic housings and tubes when hot Investigated gas...

Page 12: ...product could result in personal injury Failure to comply with these instructions could result in death or serious injury CAUTION Do not exceed maximum ratings and ensure sensor is operated in accordance with all requirements of AN0043 Failure to comply with these instructions may result in product damage It is the customer s responsibility to ensure that this product is suitable for use in their ...

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