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LB 1681   

Max Gas 170 PR - 250 PR    

B

pag.11

STARTING-UP THE BURNER

PRELIMINARY CHECKS 

Before starting up the boiler check the following: - gas type and feed pressure; - gas valves closed; - the seals in the pipe
fittings; - gas pipe breather and input pressure; - that the cable complies with the diagram and the phase and neutral
wires correspond; - that the burner shuts down when the boiler thermostat opens; - the seal of the boiler furnace which
prevents air from entering; - the seal on the flue-boiler pipe fitting; - the condition of the flue (sealed, free from blocka-
ge, etc ). If all these conditions are present, start the burner. The control device starts the motor to carry out prewashing
of the combustion chamber. During this prewash period (about 30 seconds) the device checks that air pressure is cor-
rect via the air pressure switch. At the end, it supplies power to the transformer and opens the gas valves. The flame
must be lit and stabilize within 3 seconds, which is the device's safety time limit. Check to ensure the flame is lit before
placing any control instrument in the flue. Adjust and check the gas flow necessary for the boiler at the meter. Adjust
the air flow according to the gas flow to obtain correct combustion.

IMPORTANT ADVICE

All adjustable parts must be fixed by the installer after making adjustments. Check flue combustion after each adjusti-
ment. The CO

2

values must be approx. 9.7 (G20) 9.6 (G25 11.7 (13B) 11.7 (13P) axld the CO must be less than 75

ppm.

GAS TRAIN INSTALLATION

DUNG

S

1

2

3

4

5

1 - Main valve
2 - Extra safety valve (optional)
3 - Min gas pressure switch
4 - Gas governor and filter
5 - Ball valve 

12

24

40

70 100

190

480

1200

2450

0,1

0,2

0,3

0,4

0,5

0,6

1,0

2,0

3,0

4,0

d=0,225

d=0,3

d=0,4

d=0,5

d=0,6

d=0,7

d=0,8

(b)

(a)

Lunghezza camera di combustione

kW d = diametro camera di combustione

L’installazione deve essere fatta in confor-

mità alle disposizioni locali.

The burners have been certified in combustion cham-
bers according to EN 676 standards. Consult the bur-
ner manufacturer if the combustion chamber of the
boiler in which the burner is to be installed has smal-
ler dimensions.

Installation must be carried out in compliance with the local provisions

Adjusting the gas flow rate at the ignition for burners MAX GAS 170-250

The thermal power at the ignition, for such a burners, must be smaller than 120 kW or else than the ratio between the
rated thermal power and control box’s safety time (ignition time is assumed equal to safety time, i.e. 3 seconds). The
adjustment of thermal power at the ignition is made by the manufacturer, anyhow, should it be necessary to intervene
on such an adjustment, proceed as follows: - check that the thermal power of the burner at full running is the correct

one. - With the burner switched off, disconnect the flame detection cable from relevant
electrode, so as to make the valve to automatically shut off at the ignition, after the safety
time. - Make a reading on the gas meter. - Start the burner and wait for the burner’s lock
out, after the repetition of the ignition sequence. - Make a second reading on the meter,
and note  the number of delivered litres. - The delivered thermal power,  at the ignition,
will then be equal to the ratio, between the delivered litres and the safety time, multi-
plied by the F factor (as function of the type of gas used) read on the table at the side. If

the value thus obtained is higher than 120 kW it shall be necessary to reduce the gas valve’s initial flow rate. At the end,
reconnect the flame detection cable to its relevant electrode.

GAS

F

G20  (nat.gas)      34,02
G25

-

G30  (buthane)        -
G31  (propane)       88

Summary of Contents for MAX GAS 170 PR

Page 1: ...MAX GAS 170 PR MAX GAS 250 PR LB1681 29 01 2009 BRUCIATORI A GAS PROGRESSIVI BLOWN AIR GAS BURNERS...

Page 2: ...C I kcal Nm3 8 570 7 370 22 260 29 320 Modello Max Gas 170 Portata gas max 17 60 Nm3 h 20 47 Nm3 h 6 78 Nm3 h 5 14 Nm3 h min 5 53 Nm3 h 6 43 Nm3 h 2 13 Nm3 h 1 62 Nm3 h Modello Max Gas 250 Portata ga...

Page 3: ...amera di combustione kW d diametro camera di combustione L installazione deve essere fatta in confor mit alle disposizioni locali I bruciatori sono stati omologati in camere di combu stione secondo le...

Page 4: ...portata di funzionamento in kW del bruciatore procedere nel modo seguente Controllare al contatore la quantit di litri erogati e la durata in secondi della lettura quindi procedere al calcolo della p...

Page 5: ...Campo di guida pL 0 4 mbar fino a 100 mbar Campo pressione al bruciatore pBr 0 5 mbar fino a 100 mbar Montaggio linee ad impulsi 1 p e pressione gas in entrata 15 360 mbar 4 p Br pressione al bruciat...

Page 6: ...0 5A 250VAC a carico induttivo APPARECCHI CON INTERRUTTORE AUSILIARIO SERVIZIO A MANO Applicare tensione L A MANO al morsetto n 6 1 Posizionare l interruttore S2 sulla posizione a mano 2 Posizionare...

Page 7: ...on il bruciatore in funzione e regolato correttamente il valore letto dovr essere stabile e mai inferiore a 3 A CONTROLLO SISTEMA DI RILEVAZIONE FIAMMA REGOLAZIONE JUMPER STANDARD settato in fabbrica...

Page 8: ...B LB 1681 Max Gas 170 PR 250 PR pag 8 2 3 1 MONTAGGIO DEL BRUCIATORE POSIZIONI PER MANUTENZIONE POSIZIONE ELETTRODI 18 3 Sez A 3 1 0 5 0 5 A A 1 9 ELETTRODO DI RIVELAZIONE ELETTRODO DI ACCENSIONE...

Page 9: ...del gas aperto Che i sistemi di controllo siano regolarmente collegati Se tutte queste condizioni sono soddisfatte far partire il bruciatore premendo il pulsante di sblocco Controllare il ciclo del b...

Page 10: ...3 8 570 7 370 22 260 29 320 Model Max Gas 170 Gas flow rate max 17 60 Nm3 h 20 47 Nm3 h 6 78 Nm3 h 5 14 Nm3 h min 5 53 Nm3 h 6 43 Nm3 h 2 13 Nm3 h 1 62 Nm3 h Model Max Gas 250 Gas flow rate max 24 14...

Page 11: ...0 225 d 0 3 d 0 4 d 0 5 d 0 6 d 0 7 d 0 8 b a Lunghezza camera di combustione kW d diametro camera di combustione L installazione deve essere fatta in confor mit alle disposizioni locali The burners...

Page 12: ...kW proceed as follows Check at the meter the quantity of supplied litres and the duration in seconds of the reading then calculate the burner s output through the following formula CALCULATION OF WORK...

Page 13: ...test together with the burner Route pulse lines in such a way that no condensate can flow into the MBC VEF ADJUSTMENT The valve adjustment executed acting on the 2 screws V and N photo 2 Procedere com...

Page 14: ...C for ohmic loads and 0 5A 250VAC for inductive loads DEVICE WITH SERVICE SWITCH MANUAL OPERATION Apply voltage L MAN to terminal n 6 1 Press switch S2 to the right onto the Manual position 2 Press sw...

Page 15: ...1681 Max Gas 170 PR 250 PR B pag 15 JUMPER SETTING STANDARD factory setting DIP SWICH POSITIONS POTENZIOMETER ADJUSTMENTS STANDARD P1 Min position cw 100 P2 Max position cw 100 P3 Hysteresis cw small...

Page 16: ...a 0 50 or 0 100 A dial When the burner is running and is properly adjusted the value read must be steady and never be smaller than 3 A FLAME DETECTION SYSTEM CHECK POSITION OF ELECTRODES 18 3 Sez A 3...

Page 17: ...as pressure is correct and the gas cock open That the control systems are correctly connected If all these conditions are present start the burner by pressing the release button Check the burner cycle...

Page 18: ...RESSOSTATO GAS DI MINIMA SPGmin ELETTROVALVOLA GAS DI SICUREZZA YVGS ELETTROVALVOLA GAS DI PRIMA FIAMMA YVG1 TERMOSTATO DI SICUREZZA STS TERMOSTATO CALDAIA STC PRESSOSTATO ARIA SPA LAMPADA DI BLOCCO H...

Page 19: ...LB 1681 Max Gas 170 PR 250 PR B pag 19 Z 16 MAX GAS 170 PR MAX GAS 250 PR 25 28 29 30 24 22 23 20 21 27 26 17 18 19 11 15 12 1 4 5 9 3 MAX GAS 170 6 10 2 31 32 33 34 35 13 7 8 14 F IN D E R F IN D E R...

Page 20: ...2 6 19 CAVO DI ACCENSIONE TC BFE01401 5 BFE01401 5 TL BFE01401 9 BFE01401 9 20 ELETTRODO DI RIVELAZIONE BFE01078 BFE01078 21 ELETTRODO DI ACCENSIONE BFE01077 BFE01077 22 ASTINA REGOLAZIONE TESTA TC BF...

Page 21: ...E1102 7 TL E1102 6 E1102 6 19 IGNITION CABLE TC BFE01401 5 BFE01401 5 TL BFE01401 9 BFE01401 9 20 IONIZATION PROBE BFE01078 BFE01078 21 IGNITION ELECTRODE BFE01077 BFE01077 22 ROD TC BFA07016 001 BFA...

Page 22: ...B LB 1681 Max Gas 170 PR 250 PR pag 22...

Page 23: ...LB 1681 Max Gas 170 PR 250 PR B pag 23...

Page 24: ...coflam burners com societ soggetta alla direzione e al coordinamento della Merloni Termosanitari S p A via A Merloni 45 60044 Fabriano An CF 01026940427 BECOFLAM BRUCIATORI S p A reserves the right to...

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