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Ecodense CELL CONDENSE 1040, Installation, Operating And Maintenance Manual, Page: 32 / 36

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Ecodense CELL CONDENSE 1040 Installation, Operating And Maintenance Manual Download Page 32

 

 

20.01.2022 Rev. 00 

31 

 

Error 

Code

 

LPB

 

Code

 

Error Description

 

195 

 

Maximum time per charging exceeded 

196 

 

Maximum time for charging per week exceeded 

209 

 

Heating circuit error 

214 

 

Motor monitoring 

215 

 

Diverter valve fan air error 

216 

 

Boiler error 

217 

 

Sensor error 

218 

 

Pressure control 

241 

 

Flow sensor error for efficiency measurement 

242 

 

Return sensor error for efficiency measurement 

243 

 

Pool sensor error 

260 

217 

Flow water temperature 3

rd

 sensor error 

270 

215 

Heat exchanger temperature difference is too high 

317 

214 

Mains frequency out of acceptable range 

320 

217 

DHW supply temperature, sensor error 

321 

217 

DHW outlet temperature, sensor error 

322 

218 

Water pressure 3 is too high 

323 

218 

Water pressure 3 is too low 

324 

146 

BX inlet, same sensor 

325 

146 

BX inlet/additional module, same sensor 

326 

146 

BX inlet/mixture group, same sensor 

327 

146 

Additional module, same function 

328 

146 

Mixture group, same function 

329 

146 

Additional module/mixture group, same function 

330 

146 

Sensor inlet BX1 no function 

331 

146 

Sensor inlet BX2 no function 

332 

146 

Sensor inlet BX3 no function 

333 

146 

Sensor inlet BX4 no function 

335 

146 

Sensor inlet BX21 no function 

336 

146 

Sensor inlet BX22 no function 

339 

146 

Collector pump Q5 is lost 

340 

146 

Collector pump Q16 is lost 

341 

146 

B6 sensor is lost  

342 

146 

Solar energy supply B31 sensor is lost 

343 

146 

Solar energy integration is lost 

344 

146 

Solar energy control element spare tank K8 is lost 

345 

146 

Solar energy control element pool K18 is lost 

346 

146 

Solid fuel boiler pump Q10 is lost 

347 

146 

Solid fuel boiler analogy sensor is lost 

348 

146 

Solid fuel boiler address error 

349 

146 

Accumulation tank return valve Y15 is lost 

 
 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

Summary of Contents for CELL CONDENSE 1040

Page 1: ...ER INSTALLATION OPERATING AND MAINTENANCE MANUAL CELL CONDENSE 300 CELL CONDENSE 420 CELL CONDENSE 480 CELL CONDENSE 600 CELL CONDENSE 720 CELL CONDENSE 900 CELL CONDENSE 1040 CELL CONDENSE 1210 CELL CONDENSE 1310 CELL CONDENSE 1510 CELL CONDENSE 1810 ...

Page 2: ...y warnings thoroughly before the use of the device in order to ensure safe cost effective and environmental friendly use If you encounter any issue that is not explained clearly in this manual or you could not understand please contact with our service department We thank you for choosing ECODENSE brand This Operating Manual is an integral part of the device and must be maintained in a plastic dos...

Page 3: ...ls 16 9 2 External Outdoor Sensor Optional 17 10 STACK CONNECTIONS 18 11 ASSEMBLY 19 11 1 ECODENSE Assembly Instructions 19 11 2 ECODENSE Single CASCADE Assembly Instructions 19 11 3 Assembly of Condensing Fluid Drain 19 12 ECODENSE CONTROL INSTRUCTIONS BEFORE START UP 21 13 ELECTRICAL DIAGRAM 23 14 COMMISSIONING 24 14 1 Before Commissioning 24 14 2 Checks During Commissioning 25 15 ADJUSTING COMB...

Page 4: ... Important information and useful hints Warning of danger to life or property Warning of electrical voltage Product handling information GAZ HATTINI TEMİZLEYİNİZ CLEAN GAS LINE ЧИСТАЯ ЛИНИЯ ГАЗ Clean the gas line warning on gas line Carry in an upright position Fragile Item Protect against water ...

Page 5: ...y the manufacturing company The device should never be used by children mentally handicapped and inexperienced persons Children must not be allowed to play with the device Keep the device away from explosive and flammable materials Device must intake air and ventilation and air discharge holes must not be closed If you sense gas leakage Shut down valves of all gas devices Open all doors and window...

Page 6: ... the boiler room burner fan intake vents or air ducts must stay open to the atmosphere and Bird cage should be installed in order to prevent any Bird foreign body entrance a The build up of toxic explosive gas mixtures in the boiler room b Combustion with insufficient air resulting in hazardous anti economical and polluting ope ration The Condensing boiler must be always protected from rain snow a...

Page 7: ...rvices Any damage that may occur during transportation or storage of the product Not preserving the product in its original packaging until the installation stage Incorrect and poor electrical connections Failures due to incorrect voltage applications frequent repetition of voltage fluctuations Any damage that may occur as a result of incorrect fuel usage or foreign substances in the fuel used or ...

Page 8: ...rs in order to reach higher efficiency and energy saving With suitable connections and approval from gas distribution companies ECODENSE CELL CONDENSE 300 CELL CONDENSE 420 CELL CONDENSE 480 CELL CONDENSE 600 CELL CONDENSE 720 CELL CONDENSE 900 CELL CONDENSE 1040 CELL CONDENSE 1210 CELL CONDENSE 1310 CELL CONDENSE 1510 CELL CONDENSE 1810 boilers can be connected as much as required capacity Maximu...

Page 9: ...20 01 2022 Rev 00 8 4 CONDENSING BOILER GAS FLUE GAS AND HEATING WATER SCHEMA ...

Page 10: ...20 01 2022 Rev 00 9 5 CIRCUIT SCHEMES ...

Page 11: ...g zones operate under suitable water flow Sizing of Balance Tank Ø In order to ensure healthy operation of the balance tank accurate sizing must be made Ø The boiler s exit water temperature should be measured on the upper part of balance tank Ø For this a muff should be welded onto tank and also an air relief cock should be mounted Ø Dimensions shown in the picture represent minimum dimensions re...

Page 12: ... 42 47 59 125 50 130 47 54 68 150 65 170 54 62 77 150 65 230 59 67 84 200 80 345 72 82 103 200 80 460 83 95 119 250 100 575 93 106 133 250 100 690 102 116 145 300 125 805 110 126 157 300 125 920 118 134 168 350 150 1035 131 150 188 350 150 1150 138 157 197 400 200 1265 144 164 206 400 200 1380 150 171 214 450 200 1495 155 178 222 450 200 1610 162 185 230 450 200 1725 169 192 238 450 200 ...

Page 13: ...cted to circuit 6 6 Air Separator The air in the water dissolves due to increasing temperature and flow in the circuit Dissolved air causes cavitation sound and efficiency loss By using an air separator air is removed from the system The hydraulic system design must comply with the circuit diagrams specified in the user manual to ensure that the system operates smoothly and that installation error...

Page 14: ...Boiler 0 50 kW 250 25 14 Single Boiler 50 200 kW 110 11 6 16 Single Boiler 200 600 kW 40 4 2 24 Single Cascade 600 kW All capac 2 0 2 0 112 Volume to capacity ratio of water in circuit must be higher than 20 I kW Total volume of first filled water and additional water must be less than volume of system 5 The customer or contract company should analyze the water to be used in the water line by an a...

Page 15: ...5 45 45 45 45 45 45 45 45 45 45 C 65 65 65 65 65 65 65 65 65 65 65 6 6 6 6 6 6 6 6 6 6 6 V Hz 230 50 230 50 230 50 230 50 230 50 230 50 230 50 230 50 230 50 230 50 230 50 IP X4D X4D X4D X4D X4D X4D X4D X4D X4D X4D X4D W 600 800 800 1200 1200 1600 1600 2000 2000 2400 3600 A 6 6 6 6 6 6 6 6 6 6 6 inch 1 1 2 2 2 2 2 2 2 2 2 2 2 inch 3 3 3 3 3 5 5 5 5 5 5 kg 258 420 476 515 714 840 986 1190 1288 1428 ...

Page 16: ...775 CELL CONDENSE 480 1565 1200 1775 CELL CONDENSE 600 1565 1200 1825 CELL CONDENSE 720 2115 1200 1775 CELL CONDENSE 900 2115 1200 1825 CELL CONDENSE 960 2665 1200 1775 CELL CONDENSE 1040 2665 1200 1775 CELL CONDENSE 1210 2665 1200 1825 CELL CONDENSE 1310 3215 1200 1775 CELL CONDENSE 1510 3215 1200 1825 CELL CONDENSE 1810 3765 1200 1825 ...

Page 17: ... heat requirement calculated Ø All parts necessary for the system must be available Ø Make sure that all protection and safety devices are available Ø In order to prevent accumulation of dirt in the system prevention of boiler operation and damage given to the boiler by clogging a filter must be mounted onto the system s return pipe Ø The device is equipped with a freezing protection system to swi...

Page 18: ...for external sensor connection is max 25 m A 2x1 5 cable should be used The sensor must not be exposed to the morning sun and if possible to direct sunlight Since the values to be read by the sensor will be affected it must not be mounted close to any window door vent hole and heat sources Unsuitable places to mount external sensor ...

Page 19: ...ing to local ventilation conditions 3 Stack connections must be leak proof Some examples of stack setup can be seen below According to the EN 13501 1 8 102 2 7 clause all the materials used in the boilers are in the Reaction to Fire limit Class F The combustion products discharge materials used in the boiler have 0 zero heat resistance according to the EN 13501 1 8 102 1 clause ...

Page 20: ... using assembly equipment shipped with your boiler 2 500 mm of gap between boilers is advised There must be at least 500 mm of gap between adjacent boilers and at least 500 mm of space in front of the boiler for ease of service 11 3 Assembly of Condensing Fluid Drain 1 Ensure that siphon is fully filled with water before activation of boiler 2 Drain direction must allow flow of condensing fluid Dr...

Page 21: ...ically shut down or causes the siphon to overflow It will be helpful to pour some hot water to the open parts of drain if there is a possibility of frost Drain must be open at all times to ensure proper functioning of the boiler Condensing Water Syphon should be cleaned from dust and dirts in every 3 months and also beginning of every winter ...

Page 22: ...n accordance with the standard rules 7 Ensure that there are components such as automatic air vent air separator and dirt sediment retainer on the system and that it is used in sufficient volume and quantity according to the scheme for the relevant installation model 8 A manometer to monitor system pressure must be present in system control if it is mounted on the system 9 Control if the condensin...

Page 23: ...and Gas Line 1 Before the installation of condensing boiler gas lines the internal surfaces of the gas pipes must be thoroughly cleaned Damage to the solids metal particles and contaminants accumulated in the gas line should be considered except for the warranty 2 During the assembly of newly manufactured water line installations harmful objects such as metal slag stone sludge which remain in the ...

Page 24: ...20 01 2022 Rev 00 23 13 ELECTRICAL DIAGRAM ...

Page 25: ...em after removing air form radiators If there is air in the system repeat the deaeration process Ø Check if the system pressure is over 1 bar If it is under 1 bar there will be a warning on the screen If it is under 0 5 bars system will give an error code 118 In this case check the system pressure and air in the system If plumbing pressure drops often do not start the boiler without determining th...

Page 26: ...G COMBUSTIN PARAMATERS Instructions below are specially prepared for ECODENSE service technicians Before shipment parameters of all the boilers are adjusted at suitable capacity and pressure at factory s test stand Settings mentioned below are for combustion optimisation at field conditions Appropriate allen keys and wrenchs must be used for screws and caps Gas and air values must be adjusted by u...

Page 27: ...on the screen Via Adjusting of room Comfort setpoint button set boiler capacity to 18 Later when you press OK button boiler will start working at minimum capacity 5 According to flue gas measurement values at minimum capacity use A and C points for gas flow rate Use A point for coarse setting for gas flow rate and C point for precise gas flow rate For both points turning clockwise increases flow r...

Page 28: ...ission values at minimum and maximum capacities again and adjust combustion parameters precisely by following above steps After adjustment of parameters are finished close all measurement points as they will be leak proof Flue gas emission values and flue gas temperature limit values are given at below table O2 5 5 CO 50 ppm CO2 8 4 9 Flue Gas Temperature 80 C 16 4 Adjsuting Time Schedule 1 Press ...

Page 29: ...ing the condensing boiler and making required adjustments perform flue gas emission measurement and check if there is an ideal combustion 17 2 Seasonal Maintenance It is a comprehensive maintenance work when the condensing boiler is re started after long periods of shut down or interruptions After completion of maintenance and adjustment processes make sure to perform a combustion analysis Ø Check...

Page 30: ... temperature 1 sensor error 52 DHW temperature 2 sensor error 54 Flow water temperature DHW sensor error 57 DHW recirculation sensor error 60 Room temperature1 sensor error 65 Room temperature 2 sensor error 68 Room temperature 3 sensor error 70 Storage tank temperature 1 top sensor error 71 Storage tank temperature 2 bottom sensor error 72 Storage tank temperature 3 middle sensor error 73 Collect...

Page 31: ... switch safety shut down 133 Safety time for flame formation exceeded 146 Sensor control element configuration error 151 LMS14 internal error 152 Parameter error 153 Device is manually locked 160 Fan speed threshold not reached 162 Air pressure switch is not closing 164 Flow pressure switch heating circuit error 166 Air pressure switch error it is not opening 169 Sitherm Pro system error 170 Water...

Page 32: ... same sensor 325 146 BX inlet additional module same sensor 326 146 BX inlet mixture group same sensor 327 146 Additional module same function 328 146 Mixture group same function 329 146 Additional module mixture group same function 330 146 Sensor inlet BX1 no function 331 146 Sensor inlet BX2 no function 332 146 Sensor inlet BX3 no function 333 146 Sensor inlet BX4 no function 335 146 Sensor inle...

Page 33: ...on 375 169 BV step motor 376 169 Drift test limit value 377 169 Drift test is prevented 378 151 Internal recurrence 382 129 Recurrence speed 384 151 Auxiliary light 385 151 Mains low voltage 386 129 Fan speed tolerance 387 129 Air pressure tolerance 388 146 DHW sensor no function 426 151 Flue gas damper feedback 427 152 Flue gas damper configuration 429 218 Dynamic water pressure is too high 430 2...

Page 34: ... Shaky activation of burner Gas pressure Combustion parameters Check the gas pressure and combustion parameters No combustion after ignition Electrode Ionization Check the position state of the electrode ionization rod Boiler does not work Electric connection Check the fuse and electrical connections Sensor connections Ensure that connections of sensors are correct and complete Boiler can t reach ...

Page 35: ...YE Tel 90 216 442 93 00 Fax 90 216 370 45 03 Factory Contact Details Türkgücü OSB Bülent Ecevit Bulvarı No 11 ÇORLU TEKİRDAĞ TÜRKİYE Tel 90 282 685 44 80 81 Fax 90 282 685 42 09 You can also reach us through www ecodense com website and servis ecodense com e mail address Please observe the following recommendations Use the product in accordance with the principles of this manual For any service de...

Page 36: ...20 01 2022 Rev 00 35 21 NOTES Please record and forward your measurements and observations to us www ecodense com ...

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