ECOCOACH ecoBatterySystem Technical Manual Download | Manualshive

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4

Installation and commissioning

4.4

Installing the ecoBatterySystem

Prerequisites

➯

The ecoBatterySystem is in position (see chapter 4.2).

➯

All ecoBatteryModules are installed (see chapter 4.3).

Procedure

1. Install the cables for external connections, such as the charging station, domestic grid and

electric boiler, by running them along the designated cable ducts and connect them (see

chapter 9.1 "Connection diagram (example)").

INFORMATION

Secure the strain relief correctly.

2. Connect the ecoFirewall to:

°

Power supply

°

ecoBatterySystem

°

Network connection (Internet)

Example of an installation at a customer site

A

ecoFirewall power supply

B

ecoBatterySystem / PLC (ECOCOACH)

C

Network connection (INTERNET)

INFORMATION

•

There is no power outlet for the ecoFirewall in the ecoBatterySystem.

•

The ecoFirewall should be installed outside of the ecoBatterySystem.

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TM_ecoBatterySystem_2.2_en-UK

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Summary of Contents for ecoBatterySystem

Page 1: ...ecoBatterySystem 2 0 Technical Manual TM_ecoBatterySystem_2 2_en UK ecoBatterySystem 2 0 Technical Manual TM_ecoBatterySystem_2 2_en UK ...

Page 2: ...erland 41 41 811 41 41 info ecocoach com ecocoach com This document must not be reproduced or otherwise used without the written approval of ecocoach AG 2020 ecocoach AG All rights reserved Information is supplied without liability Subject to changes ...

Page 3: ...cations 10 3 3 1 ecoBatterySystem 10 3 3 2 ecoBatteryModule 14 3 4 Label 14 3 5 Conformity 15 4 Installation and commissioning 16 4 1 Prerequisites 16 4 2 Positioning the ecoBatterySystem 16 4 3 Fitting the ecoBatteryModule for the first time 18 4 4 Installing the ecoBatterySystem 22 4 5 Setting up the ecoBatterySystem 24 4 6 Accessing energy flow data 26 5 Expansions 28 5 1 Retrofitting ecoBatter...

Page 4: ...Content II TM_ecoBatterySystem_2 2_en UK ...

Page 5: ...ecocoach com products downloads Quick Guide Technical Data Sheet Release Notes Declaration of Conformity Where can you find the information 1 Open link 2 Select language 3 Select category product name 4 You can also select the document type The requested documents will be displayed and can be downloaded 1 5 Revision history TM_ecoBatterySystem_1 0 First issue TM_ecoBatterySystem_1 1 see chapter 2 ...

Page 6: ... serious injuries or death WARNING Indicates a potentially dangerous situation which could lead to serious injuries or death CAUTION Indicates a potentially dangerous situation which could lead to minor injuries ATTENTION This warning concerns the proper way to handle the product If ignored it could lead to damage or loss INFORMATION Contains additional information on the product to help users bet...

Page 7: ...the climatic and technical conditions specified by ecocoach AG ecocoach AG is not liable for any damage arising from improper handling or incorrect installation The following personal protective equipment must be worn when using the product Eye protection Hand protection Foot protection DANGER Voltage An electric shock can lead to severe physical injury or death Switch off the ecoBatterySystem bef...

Page 8: ...System is switched off Deep discharge may damage the ecoBatteryModule The ecoBatterySystem must only be switched off briefly for maintenance purposes ATTENTION Floor conditions The floor must satisfy the following requirements Floor loading ecoBatterySystem Small at least 300 kg 0 5 m2 ecoBatterySystem Large at least 600 kg 0 5 m2 The floor must have a firm surface The floor must be clean and leve...

Page 9: ...impact on the environment as possible The following features come as standard when we design our products ecocoach AG products are made of high quality materials in an effort to maximise their service life The product is designed so that the various materials can be separated for reprocessing and efficient recycling ecocoach AG is always working on product development and reducing its environmenta...

Page 10: ...ystem ecoBasicControl ecoCards The ecoBasicControl includes the ecoFirewall and the PLC control unit with standard ecoCards In addition to the 24 V DC supply for all low voltage components provided by the ecoPowerSupply and the firewall protection provided by the ecoFirewall the PLC control unit s functionalities are completely centralised It acts as a central processing unit coordinates the excha...

Page 11: ... grid Emergency power in combination with power system protection e g to disconnect the domestic grid if there is instability in the public grid to ensure that the property s power supply is not affected by a power outage ecoInvert The ecoInvert operates at the domestic grid s power supply level and converts incoming and outgoing voltages into the necessary target voltage Incoming alternating curr...

Page 12: ...for details see chapter 6 1 Acknowledging messages 3 1 2 Options The following options are available as defined on the Production Sheet Without ecoBasicControl Without power system protection Additional ecoBatteryModules ecoBatterySystem Small max 4 ecoBatteryModules ecoBatterySystem Large max 10 ecoBatteryModules Fuse rating up to max 63 A larger cables on request 8 TM_ecoBatterySystem_2 2_en UK ...

Page 13: ...e see Production Sheet for quantity and cable set Figure 3 Packaging for the ecoBatterySystem left and ecoBatteryModule right 1 Cage nut 4x 2 Flat washer 4x 3 M5 bolt 4x 4 Battery terminal resistor appearance may vary RJ50 5 Battery connector cable 1x RJ50 6 ecoFirewall with mains adaptor INFORMATION The number of parts will increase depending on the order specification TM_ecoBatterySystem_2 2_en ...

Page 14: ... generator max 230 V AC 6 A 3x potential free digital output for Consumer 1 3 max 230 V AC 6 A 1x potential free digital output for Emergency power dis play max 230 V AC 6 A 1x potential free digital output for Heating max 230 V AC 6 A 1x potential free digital output for ecoBatterySystem fault max 230 V AC 6 A 1x potential free digital output for Cooling fan max 230 V AC 6 A 1x digital input for ...

Page 15: ...hotovoltaic system charging station electric boiler etc A virtual measuring point can also be set Display Shows the battery charging status operating mode tempera ture active error messages ecoBatteryModule control CAN bus Battery capacity1 ecoBatterySystem Small max 4 ecoBatteryModules max 26 kWh ecoBatterySystem Large max 10 ecoBatteryModules max 65 kWh Floor loading ecoBatterySystem Small at le...

Page 16: ...3 Product description General data Visualisation and energy data Using the ecocoach app data can be exported 12 TM_ecoBatterySystem_2 2_en UK ...

Page 17: ...3 Product description Figure 4 Dimensions of ecoBatterySystem Small left and ecoBatterySystem Large right TM_ecoBatterySystem_2 2_en UK 13 ...

Page 18: ...f discharge rate 6 per year at 25 C Operating temperature 0 C to 45 C Weight 44 kg Authorisations for battery cell UL1642 Authorisations for battery mod ule CE RCM FCC TÜV IEC 62619 UL1973 S Mark JIS C 8715 2 Dimensions WxHxD Without attachment 445 mm x 110 mm x 586 6 mm With attachment 483 mm x 110 mm x 586 6 mm 3 4 Label The ecoBatterySystem nameplate is on the inside of the housing and includes...

Page 19: ...EN 62477 1 2012 Safety requirements for power electronic converter systems and equipment Part 1 General IEC 62477 1 2012 A1 2016 VDE AR N 4105 Application Guide 2011 08 Power generation systems connected to the low voltage distribution network Technical minimum requirements for the connection to and parallel operation with low voltage distribution networks G59 3 Recommendations for the connection ...

Page 20: ...livery ATTENTION Fire safety The ecoBatterySystem must be installed in a fireproof room with zero fire loading and a category F30 fire door The ecoBatterySystem must not be installed in rooms with potentially explosive atmospheres ATTENTION Floor conditions The floor must satisfy the following requirements Floor loading ecoBatterySystem Small at least 300 kg 0 5 m2 ecoBatterySystem Large at least ...

Page 21: ...ystem in a suitable place WARNING Overheating Risk that the ecoBatterySystem could ignite Do not place any items over the ecoBatterySystem s ventilation slots If the ecoFirewall needs to be placed on the ecoBatterySystem then it must be positioned next to the ventilation slots The ecoBatterySystem is in position The ecoBatteryModules can be installed see chapter 4 3 TM_ecoBatterySystem_2 2_en UK 1...

Page 22: ...he ingress of liquids Do not store objects on the ecoBatteryModule ATTENTION Wear your personal protective equipment ATTENTION Please read the safety notices on the ecoBatteryModule Procedure 1 Open the cabinet door 2 Undo the screws on the sides and remove the upper and lower cover plate 3 Unplug any cables and connectors attached to the control plate A Fan small fan 1 way connector large fan 3 w...

Page 23: ...no power to the cable before you remove it Remove the inverter AC cables note the sequence Remove the inverter AC cables from the cable duct and cut off the lower cable tie Place the spiral hose and cables to one side in the cabinet if necessary 7 To be carried out by two people Slide the first ecoBatteryModule master as far as it will go into the lowest slot INFORMATION Make sure that cables do n...

Page 24: ...ry s terminal resistor in the top ecoBatteryModule 12 Connect the Ethernet cable to the master ATTENTION Do NOT connect the power cable red and black yet 13 Press the white push button on the master The master activates all the slaves this takes a few seconds INFORMATION If the ecoBatteryModules power off press the white push button again All ecoBatteryModules light up in green The blue LEDs light...

Page 25: ... connection Red power cable to red connection The power cables should click audibly into place and fit securely in the notch Pull on the connector firmly to check 16 To be carried out by two people Refit the control plate 17 Reattach the cables and connectors to the control plate The ecoBatteryModules are installed For the next steps see see chapter 4 4 Installing the ecoBatterySystem INFORMATION ...

Page 26: ...designated cable ducts and connect them see chapter 9 1 Connection diagram example INFORMATION Secure the strain relief correctly 2 Connect the ecoFirewall to Power supply ecoBatterySystem Network connection Internet Example of an installation at a customer site A ecoFirewall power supply B ecoBatterySystem PLC ECOCOACH C Network connection INTERNET INFORMATION There is no power outlet for the eco...

Page 27: ...ed based on the information on the Production Sheet All producers and consumers recorded and authorised on the Production Sheet are already included in this pre configuration Please contact Support if you want to use your account to view this pre configuration in the ecoSetupTool For the next steps see chapter 4 5 Setting up the ecoBatterySystem TM_ecoBatterySystem_2 2_en UK 23 ...

Page 28: ...on 3 Press the battery start push button 2 to switch on the ecoBatteryModule The ecoBatteryModule will take a few seconds to start up Inverters in the ecoBatterySystem Small The inverters will start up automatically as soon as there is DC power When an audible signal sounds they have started Inverters in the ecoBatterySystem Large The inverters need to be started manually one by one The left side ...

Page 29: ...up and running Refit the upper and lower cover plate and tighten the screws using a screwdriver ATTENTION If modifications need to be made to the ecoBatterySystem or there have been fundamental changes to the configuration now would be the perfect time for this TM_ecoBatterySystem_2 2_en UK 25 ...

Page 30: ...can be accessed via the ecocoach Mobile App ENERGY tab STATUS The energy producers 1 and the energy storage device 2 are displayed in the upper section Up down arrow Direction from to the energy producer consumer The energy consumers 3 are displayed in the lower section Down arrow Direction to the energy consumer 1 Energy producers photovoltaic systems etc 2 Energy storage devices producers batter...

Page 31: ...4 Installation and commissioning ENERGY TAB ENERGY BALANCE The Energy Balance tab contains various charts that display and analyse the energy data TM_ecoBatterySystem_2 2_en UK 27 ...

Page 32: ...ut off here ATTENTION Storing the ecoBatteryModule Store the ecoBatteryModule in a dry place and prevent the ingress of liquids Do not store objects on the ecoBatteryModule ATTENTION Wear your personal protective equipment ATTENTION Please read the safety notices on the ecoBatteryModule INFORMATION It is recommended that the previous ecoBatteryModules have an SOC of 10 before a new ecoBatteryModul...

Page 33: ...n 1 Figure 6 The ecoBatterySystem control panel The green light in the ON OFF push button 1 goes off The entire power supply is interrupted 3 Undo the screws on the sides and remove the upper and lower cover plate 4 In the ecoBatteryModule Master press and hold the white push button until all LEDs in the ecoBatteryModule are off 5 Unplug any cables and connectors attached to the control plate A Fa...

Page 34: ...DANGER Voltage An electric shock can lead to severe physical injury or death Make sure there is no power to the cable before you remove it Remove the inverter AC cables note the sequence Remove the inverter AC cables from the cable duct and cut off the lower cable tie Place the spiral hose and cables to one side in the cabinet if necessary 10 With the ecoBatterySystemLarge switch off every inverte...

Page 35: ...ts of the cable conduit must be cut out with conduit scissors 15 Fit the red power cable to the positive front rail and the black power cable to the negative back rail just like the other cables INFORMATION Tighten the power cable to a torque of 8 Nm 16 Screw the ecoBatteryModule in place at the front 17 Connect the battery s terminal resistor to the new ecoBatteryModule Slave X 18 Connect the new...

Page 36: ...NFORMATION The new ecoBatteryModule will only be charged when the previous ecoBatteryModules have the same SOC as the new ecoBatteryModule In the meantime the remaining ecoBatteryModules operate at reduced power and a warning is visible on the display This display goes off as soon as all ecoBatteryModules have the same SOC All LEDs light up in green when all ecoBatteryModules have reached the same...

Page 37: ... an SOC of 10 before a new ecoBatteryModule is installed If the difference between the existing and newly installed ecoBatteryModules is high it will take longer until all have the same SOC Procedure DANGER Voltage An electric shock can lead to severe physical injury or death Switch off the ecoBatterySystem before carrying out any work on it Turn off the main fuse Make sure power cannot reach the ...

Page 38: ...ENTION Please note the sequence for the connections A Fan small fan 1 way connector large fan 3 way connector B ecoBatteryModule communication Ethernet 10 pin C Inverter D DC power 6 Remove the external power cable for the ecoBatterySystem DANGER Voltage An electric shock can lead to severe physical injury or death Make sure there is no power to the cable before you remove it 7 Remove the screws o...

Page 39: ...the inverter AC cables from the cable duct and cut off the lower cable tie Place the spiral hose and cables to one side in the cabinet if necessary 10 With the ecoBatterySystemLarge switch off every inverter individually With the ecoBatterySystemSmall the switch off will happen automatically when the ecoBatteryModule is turned off 11 If the ecoBatteryModule is faulty remove the two power cables To...

Page 40: ...e ecoBatteryModules power off press the white push button again The LEDs will light up in green red and blue depending on their SOC as shown in the image below INFORMATION The new ecoBatteryModule will only be charged when the previous ecoBatteryModules have the same SOC as the new ecoBatteryModule In the meantime the remaining ecoBatteryModules operate at reduced power and a warning is visible on...

Page 41: ...t and right arrow Reset Procedure 1 Press the arrow to get to the message 2 Once the issue has been resolved press and hold the reset button A bar is shown on the display 3 When the bar fills the whole display release the reset button The message is acknowledged INFORMATION If however the message does not disappear or it reappears please contact support ecocoach com TM_ecoBatterySystem_2 2_en UK 3...

Page 42: ...ance every 6 months and must be checked by the plant operator 1 Press the push button If the circuit breaker trips immediately it is working correctly 2 Switch the residual current circuit breaker back on Maintenance on the residual current circuit breaker is complete INFORMATION Contact a qualified electrician immediately if the residual current circuit breaker is not working correctly 38 TM_ecoB...

Page 43: ...and electronic devices and batteries can be found at https ecocoach com products downloads The packaging material is recyclable Please do not dispose of the packaging material with regular household waste reuse it or recycle it through the local recycling system TM_ecoBatterySystem_2 2_en UK 39 ...

Page 44: ...9 Annex 9 Annex This section contains additional information on the product 9 1 Connection diagram example 40 TM_ecoBatterySystem_2 2_en UK ...

Page 45: ...nde mit Endkunde Bearb 2 1Messwandler Ext Urspr Datum Datum Ersetzt durch 1 Änderung 0 7 6 Gepr Ersatz von 8 9 3 4 Starkstrom 4 20 04 2020 3 Schwachstrom 2 Name 5 3 Standard Anschlussschema Energie Management System ...

Page 46: ...terie N PE 6mm 6mm 6mm 6mm 6mm X2 16 17 20 18 19 16mm 16mm 16mm 16mm 16mm 16mm 16mm 16mm 16mm 16mm NA Schutz SM 2 SM 3 SM 4 x1 x2 L2 x1 x2 L3 x1 x2 L1 x1 x2 L2 x1 x2 L3 x1 x2 L1 x1 x2 L2 x1 x2 L3 x1 x2 L1 x1 x2 L2 x1 x2 L3 16mm 16mm 16mm 16mm 16mm 16mm 16mm 16mm 16mm 16mm 16mm 16mm 16mm 16mm 16mm 16mm 16mm 16mm 16mm 16mm 16mm 16mm 16mm 16mm 16mm 16mm 16mm 16mm 16mm 16mm 16mm 1 2 3 4 5 6 7 8 F1 Tre...

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