Eclipse VeriFlame 5600 Instruction Manual Download Page 6

Page: 6 / 42

Eclipse Veri-Flame Instruction Manual 818 -2/02

Maintenance & Troubleshooting

....................................................

Introduction ............................................................................................................

Maintenance ............................................................................................................

Monthly Checklist .................................................................................................

Yearly Checklist .....................................................................................................

Troubleshooting .....................................................................................................

LED Status ..............................................................................................................

LED Status & Conditions for No Purge Models (Table 8.1) ......................

LED Status & Conditions for Purge Models (Table 8.2) ..............................

LED Status & Conditions for Modulation Models (Table 8.3) ...................

Remote Display Messages

...................................................................

Introduction ............................................................................................................

Veri-Flame Operating Sequence (Table 9.1) ...................................................

Remote Display Diagnostic Messages (Table 9.2) .........................................

Appendix

...........................................................................................................

Conversion Factors ..............................................................................................

Illustrated Parts List ..............................................................................................

Summary of Contents for VeriFlame 5600

Page 1: ...Modulation Model Purge Model No Purge Model Instruction Manual 818 2 02 VeriFlame Single Burner Monitoring System Model 5600 Version 1 21 ...

Page 2: ...rrors or omissions please bring them to our attention so that we may correct them In this way we hope to improve our product documentation for the benefit of our customers Please send your corrections and comments to our Marketing Communications Manager It must be understood that Eclipse Combustion s liability for its products whether due to breach of warranty negligence strict liability or otherw...

Page 3: ...se Combustion Inc If you do not understand any part of the information in this manual do not continue Contact your Eclipse sales office or Eclipse Combustion Inc Rock ford Illinois There are several special symbols in this document You must know their meaning and importance The explanation of these symbols follows Please read it thoroughly Danger Indicates hazards or unsafe practices which WILL re...

Page 4: ... 12 Modulation Purge DIP Switch Settings 13 Function Summary 14 Introduction 14 Standard Features 14 Combustion Air Flow Check 14 Main FuelValve Closed switch 14 Low Fire Start 14 High Fire High Fire Purge Check 14 Recycle Mode 14 Pilot Test Mode 14 Interrupted or Intermittent Pilot 15 Post Purge 15 Spark Pilot Flame Main Flame Separation 15 System Error Lockout Conditions 15 High to Low Fire Purg...

Page 5: ...n Air Switch Input 18 Ignition Wiring 18 Low Fire Input 19 Main Valve Closed switch 19 High Fire Input 19 Remote Reset 19 Remote Display Power Supply 19 Purge and No Purge Wiring Diagram Figure 5 1 20 Modulation Wiring Diagram Figure 5 2 20 Sensor Installation 24 Introduction 24 Sensor Wiring 24 Flame Rods 25 Scanners 25 Scanner Sighting Considerations 25 Test Procedures 26 Introduction 26 Flame S...

Page 6: ...ED Status 30 LED Status Conditions for No Purge Models Table 8 1 30 LED Status Conditions for Purge Models Table 8 2 31 LED Status Conditions for Modulation Models Table 8 3 32 Remote Display Messages 33 Introduction 33 Veri Flame Operating Sequence Table 9 1 34 Remote Display Diagnostic Messages Table 9 2 38 Appendix 41 Conversion Factors 41 Illustrated Parts List 42 8 9 ...

Page 7: ... No Purge and Purge models are available in three different series 5602 5603 and 5605 The 5602 Series is UL listed CSA certified FM approved and IRI acceptable the 5605 Series is UL listed FM approved and IRI acceptable The 5603 Series is for 240VAC applications not requiring US or Canadian certifications The Veri Flame Modulation model is available in two different series 5602 and 5603 Both serie...

Page 8: ...140 F Remote Display 5602DB 0 to 50 C 32 to 122 F Remote Display 5602DBP 0 to 50 C 32 to 122 F Flame Failure Response 3 seconds 0 5 seconds Trial For Ignition TFI No Purge Purge Models Series 5602 5603 five or 10 seconds selectable Series 5605 ten or 15 seconds selectable Modulating Model 5 or 10 seconds selectable Pilot Interrupt if selected 10 seconds Purge Time Selectable from 0 225 seconds in ...

Page 9: ... for allVeri Flame models 0 9 kilograms 2 lbs for Models 5602 10 5602 10 1 bases 1 2 kilograms 2 6 lbs for Model 5602 40 base Dimensions 76mm 3 133mm 5 1 4 Square 102mm 4 Square 13mm 1 2 5 5mm 7 32 Dia Mounting Holes 4 Knockouts 10 for 13mm 1 2 Conduit Veri Flame Unit All Models Veri Flame Bases Purge No Purge Models Model Number 5602 10 Model Number 5602 10 1 102mm 4 Square 124mm 4 7 8 38mm 1 1 2...

Page 10: ...re 89mm 3 1 2 Square Mounting Bracket Screw 2 1 2 3 4 5 6 7 8 A D 11 12 13 10 S2 S1 116mm 4 9 16 40mm 1 9 16 5mm 3 16 10mm 3 8 25mm 1 213mm 8 3 8 24mm 15 16 24VDC Power Supply for Remote Display 5602 DB 70mm 2 3 4 44mm 1 3 4 79mm 3 1 8 Remote Display Model Number 5602 DBP Contrast Adjustment Screw Ground Screw 15 pin Port Terminal Wiring Terminals 2 54mm 2 1 8 102mm 4 Square 89mm 3 1 2 Square Moun...

Page 11: ... in Figure 3 2 on page 13 They are as follows SW1 Recycling mode selection On Recycling Off Non recycling SW2 Pilot selection On Intermittent where pilot remains on during burner cycle Off Interrupted where pilot valve closes after main burner is established SW3 Trial for ignition TFI range selection For 5602 5603 units On 10 seconds Off 5 seconds For 5605 units On 10 seconds Off 15 seconds Modula...

Page 12: ...lame Instruction Manual 818 2 02 Close up of DIP switches on back side of all Veri Flame models Figure 3 1 DIP Switch Location Figure 3 2 DIP Switch Labels with Selections No Purge Models Purge Models Modulation Models ...

Page 13: ... at burner shutdown thus preventing operation with an air switch that is defective maladjusted or jumped This input has about a 2 second delay to filter out and ignore a momentary interruption The input will be proven open before start up and after shutdown If the input is improperly powered before the fan output is energized the system error light will blink The input must de energize within 30 s...

Page 14: ...n Mode Button Out For all models pilot mode is selected using the DIP switch SW2 An inter rupted pilot shuts off 10 seconds after the main valve opens An intermittent pilot continues during the entire main flame firing cycle For purge and modulation models post purge is enabled by DIP switch SW8 A post purge maintains the combustion air fan output for 15 seconds after the interlocks and limit swit...

Page 15: ...ommon Terminal 12 Low Fire Automatic Modulation Terminal 10 Common Terminal 11 Auto Alarm and Lockout Terminal 10 Common Terminal 12 Low Fire System Errors Lockout Conditions Continued 4 Low fire fail for modulating model low fire switch open prior to trial for ignition 5 High fire fail for modulating model high fire switch is not closed at the end of high fire purge The following situations will ...

Page 16: ...tes when a flame signal is present Air Failure System Error Flame Failure Low Fire High Fire Auto Test Reset Flame Signal Interlocks Closed Manual Reset on Power Outage This optional feature requires a reset on initial application of power or after an interuption of power The system error light blinks rapidly about 4 times per second and a remote display will show PUSH RESET TO START The reset but...

Page 17: ...ustion air blower is controlled outside of theVeri Flame system then a three way solenoid valve must be connected between the air switch port and the blower sensing port The valve de energized state should vent the switch to ambient pressure The energized state then connects the air switch to the blower sensing port Power the valve from the blower ouput terminal 8 If accepted by local codes the ai...

Page 18: ...se ries between the air flow switch and the high purge damper switch see Figure 5 1 on page 20 To use this feature the jumper in the base must be cut For modulation models the system can be wired to check for high purge position during the high fire purge portion of the sequence To use this fea ture the red jumper in the base must be cut and the high purge position switch must be connected from te...

Page 19: ... Air Flow Switch Proof of Closure 5602 5605 120 VAC 50 60 HZ 5603 240 VAC 50 60 HZ 5602 5605 120 VAC 50 60 HZ 5603 240 VAC 50 60 HZ Proof of Closure G G 15 A Fuse 6 7 8 A 10 11 12 13 D S2 S1 High Fire Low Fire Automatic Common 1 2 Flame Sensor Terminals High Purge Damper Switch Alarm Interlocks Limits Air Flow Cut Red Jumper To Activate Terminal D 3 4 5 Low Fire Proving Ignition Pilot Main Fan G 5...

Page 20: ...re made with a DIP switch located on the rear plate of the control unit 6 Neutral must be grounded Figure 5 3 Typical Connections For All Models 24V G G Tx Rx Flame Signal Test Jack To S2 Veri Flame 24 VDC Remote Display PLUG Cable 20318 120 240VAC N G Power Supply 20317 12V Tx Rx 120 VAC Remote Display 12V 120V N R1 R2 120V L G Flame Signal Test Jack To S2 Veri Flame To 1 PLUG Cable 20318 to 120 ...

Page 21: ... 1 Model Number 5602 40 Note No purge models do not use 6 8 Flame Signal Amplifier P2 Jack 1 S1 S2 2 6 V 7 1 P1 P3 P3 P2 J1 3 6 5 P1 P1 Fan Internal Diagram Purge No purge 1 2 8 A 5 P1 Alarm 4 6 Fault Pilot P3 P3 P3 5 3 Ign Main 3 4 Supervisor Internal Diagram Modulation Model P1 P1 1 6 5 1 2 Fan 8 Alarm P1 3 6 Fault Pilot P3 P1 4 Red A 5 3 4 P3 P3 5 3 Ign Main 7 P3 4 22K 22K D S1 S2 2 6 P2 1 P3 P...

Page 22: ... Outputs Inputs S t a r t Flame Check Pilot Trial Main Trial 10 Sec E n d P i l o t O f f I n t e r m i t t e n t P i l o t O f f I n t e r r u p t e d Firing Cycle Recycle Permitted 35 Seconds TFI Recycle Permitted Terminal 1 3 4 5 8 6 7 D 3 10 to 12 10 to 13 10 to 11 Function Control Power PilotValve Ignition MainValve Fan Air Switch Interlocks High Fire POVC Low Fire Switch Low Fire Purge High ...

Page 23: ...e low signal problems so a grounded shield may decrease the signal due to the cable s internal capacitance Multiple U V tube type sensor leads run to gether without shielding may interfere or cross talk so the shield or flexible armor must be grounded to prevent this situation For flame rod sensor runs approximately 100 feet 30 meters or greater use Eclipse part number 21741 coax cable To achieve ...

Page 24: ...y for longer distances 2 Bushing threads are 1 2 inch F N P T for all scanner models except 5602 91 which has 1 inch F N P T bushing threads 3 The ambient temperature limits of each scanner varies check the literature for the specific scanner model For higher temperatures use Eclipse heat block seal 23HBS for N P T scanners and if necessary add cooling purge air 4 An optional magnifying lens may a...

Page 25: ...the test reset button located in the lower right corner on the front cover 4 The control will hold the operating sequence at the pilot flame step Mea sure signal strength as described above 5 Reduce pilot fuel until the flame relay drops out Increase pilot fuel until the flame signal is greater than 4VDC and flame relay just manages to pull in This is the minimum pilot If you don t think this flam...

Page 26: ...pilot and the main burner 2 Start the system normally 3 Measure the flame signal as described in Flame Signal Strength in this section 4 If a flame signal greater than 4VDC is measured for more than three sec onds during the trial for ignition then the sensor is picking up a signal from the spark plug see Sensor Wiring on page 24 Periodically check all interlock and limit switches by manually trip...

Page 27: ...ses clean with a soft damp cloth since small amounts of dust will mea surably reduce the flame signal strength Wash the flame rod electrode and insulator with soap and water then rinse and dry thoroughly 2 Test all the alarm systems for proper signals 3 Check ignition spark electrodes and check proper gap 4 Test interlock sequence of all safety equipment as described on page 27 manually make each ...

Page 28: ...nance portion of this Section Check wiring diagram on page 20 or 21 as well as appropriate sensor information in Section 6 Check Note information on page 24 regarding sensor wiring Check grounding of neutral at control power transformer Main valve is not closed Air pressure switch has not made contact High gas pressure switch has tripped Low gas pressure switch has tripped Malfunction of flame saf...

Page 29: ...d is out of sequence flame signal light is on 2 The sensor is runaway flame signal light is on 3 Inductance is detected on sensor wires flame signal light is on 4 Voltage wired into terminals 3 4 or 5 5 Internal relay contacts welded 6 Internal controller failure FLAME FAILURE 1 Pilot flame is not established in selected TFI 2 Main flame is not established in selected TFI 3 Main flame fails within...

Page 30: ...5 Internal relay contacts welded 6 Internal controller failure 7 Air flow switch closed before start up 8 Main fuel valve switch opens after shutdown or before start up no power toV 1 Pilot flame is not established in selected TFI 2 Main flame is not established in selected TFI 3 Main flame fails within 35 seconds of TFI 4 Flame failed during operation in non recycle mode 5 Flame failed 35 seconds...

Page 31: ...before TFI 1 Pilot flame is not established in selected TFI 2 Main flame is not established in selected TFI 3 Main flame fails within 35 seconds of TFI 4 Flame failed during operation in non recycle mode 5 Flame failed 35 seconds after TFI and was not established after try in recycle mode 1 Burner in run mode firing rate determined by automatic controller normal operation 1 Purge high sequence nor...

Page 32: ...me s functions as well as any lockout conditions This section is divided into two parts or tables The first table describes the start up and shutdown monitoring sequences of the Veri Flame and how the progress or halt of the sequence can be monitored by the messages on the remote display The second table alphabetically lists and explains the diagnostic messages which can appear on the remote displ...

Page 33: ...ow switch Is voltage present at interlock switch ERROR MESSAGE MAINVALVE FAIL XX XX XX LOCKOUT ERROR MESSAGE LIMITS OPEN TIME XXXX XX XX NORMAL MESSAGE FAN ENERGIZED ERROR MESSAGE 1 UNSAFE FLAME ON NORMAL MESSAGE REMOTE DISPLAY REVISION X X Alarm energized Fan is energized If signal is elimi nated within 30 seconds se quence continues If not then ERROR MESSAGE 2 30 SECONDS AFTER 1 UNSAFE FLAME ON ...

Page 34: ...ORMAL MESSAGE PURGETO HIGH FIRE Modulator sent to low fire for selected purge time NORMAL MESSAGE PURGETO LOW FIRE NORMAL MESSAGE PILOT FLAME ON NORMAL MESSAGE MAIN FLAME ON NORMAL MESSAGE PILOTTRIAL FOR IGNITION YES NO YES NO YES NO Is voltage present at air switch Is voltage present at high purge switch ERROR MESSAGE AIR NOT PROVEN XX XX XX LOCKOUT ERROR MESSAGE HI DAMPER FAIL XX XX XX LOCKOUT I...

Page 35: ...ME XXXX XX XX IF Interrupted Pilot is selected IF Intermittent Pilot Is Selected NORMAL MESSAGE MAIN FLAME ON PILOT OFF NORMAL MESSAGE MAIN FLAME ON NORMAL MESSAGE MAIN FLAME ON MODULATION MODELS PURGE NO PURGE MODELS MODULATION MODELS PURGE NO PURGE MODELS Is flame signal present NO YES Is air switch signal on NO YES Is recycle selected NO YES Is recycle selected Was the main flame on more than 3...

Page 36: ...VALVE FAIL XX XX XX LOCKOUT NORMAL MESSAGE LIMITS OPEN TIME XXXX XX XX Fan is energized If signal is elimi nated within 30 seconds se quence continues If not then ERROR MESSAGE 1 UNSAFE FLAME ON ERROR MESSAGE 2 30 SECONDS AFTER 1 UNSAFE FLAME ON XX XX XX LOCKOUT NORMAL MESSAGE POST PURGE XX ERROR MESSAGE 1 UNSAFE AIR SHORT YES NO Is flame signal present Alarm energized If switch is opened within 3...

Page 37: ...ring operation in the automatic modulation mode Burner number X given of failed unit Lockout For modulation models only High damper or high purge rate switch did not make at the end of pre purge to high fire Lockout Internal control failure replace controller Lockout Internal control failure replace controller Status The controller has completed its internal checks and is standing by for the inter...

Page 38: ...ting motor is sent to high fire Status For modulation models only Modulating motor is sent to low fire Lockout Internal relay s fail initial check Check ratings If lockout still oc curs after overload is eliminated replace control Status Control has completed internal safe start check Status For purge modulation models Combustion air switch is closed before start up or after shutdown control holds...

Page 39: ...an is energized If the cause is corrected within 30 sec onds as in afterburn the control will turn off the fan and continue the sequence Lockout For purge modulation models Same conditions as above except the cause has not been corrected within 30 seconds resulting in a lockout and the alarm being energized Lockout Internal control failure replace controller Lockout Internal control failure replac...

Page 40: ...sq in psi 14 5 x 10 3 millimeter mm inch in 3 94 x 10 2 Metric to Metric FROM TO MULTIPLY BY kiloPascals kPa millibar mbar 10 meter m millimeter mm 1000 millibar mbar kiloPascals kPa 0 1 millimeter mm meter m 0 001 English to Metric FROM TO MULTIPLY BY Btu hr kilowatt kW 0 293 x 10 3 cubic foot ft3 cubic meter m3 2 832 x 10 2 cubic foot hour cfh cubic meter hour m3 h 2 832 x 10 2 degrees Fahrenhei...

Page 41: ...lastic 22194 Adapter Base RA890 5602 12 49602 12 Adapter Base R4795 5602 14 49602 14 Modulation base 5602 40 49602 40 Screw mounting to plastic base 22110 Screw mounting to metal base 22385 Tester for Veri Flame units 5602 49602 Relay module 3 5602 40 4 49240 2 Remote display 24V 5602 DB 20316 Remote display 120VAC with keypad 5602 DBP 20896 Power supply 24VDC 20317 Cable for remote display 20318 ...

Page 42: ...Offered By Power Equipment Company 2011 Williamsburg Road Richmond Virginia 23231 Phone 804 236 3800 Fax 804 236 3882 www peconet com ...

Search results

Summary of Contents for VeriFlame 5600

Reviews:

Related manuals for VeriFlame 5600

Brands by name

Popular brands

Eclipse VeriFlame 5600, Instruction Manual

Search results

Summary of Contents for VeriFlame 5600

Reviews:

Related manuals for VeriFlame 5600

Brands by name

Popular brands