Eclipse ThermJet TJSR Series Design Manual Download Page 9

9

Eclipse ThermJet Self-Recuperative, V5, Design Guide 208, 9/16/2011

Step 3: Ignition System
Ignition Transformer

For the ignition system, use a transformer with:

• 6000 VAC transformer
• full-wave spark
• one transformer per burner

DO NOT USE

 the following:

• 10000 VAC transformer
• twin outlet transformer
• distributor type transformer
• half-wave transformer

Eclipse recommends a low fire start be used. However,
ThermJet Self-Recuperative burners are capable of direct
spark ignition anywhere within the operating range. See
the Installation Guide for detailed start information.

NOTE:

 You must follow the control circuits described in

the previous section, “Control Methodology”, to obtain
reliable ignition.

Local safety and insurance require limits on the maximum
trail for ignition time. These time limits vary from country
to country.

The time it takes for a burner to ignite depends on:

•  the distance between the gas shut-off valve and the 

burner

• the air/gas ratio
• the gas flow at start conditions

It is possible to have the low fire too low to ignite within the
trail for ignition period. Under these circumstances you
must consider the following options:

• start at higher input levels
• resize and/or relocate the gas controls
• use bypass start gas

Step 4: Flame Monitoring Control System

The flame monitoring control system consists of two main
components:

• flame sensor
• flame monitoring control

Flame Sensor

UV Scanners can be used on ThermJet Self-Recuperative
burners.

The UV scanner must be compatible to the flame
monitoring control that is used. Refer to the manual of
your selected control for proper selection of the scanner.

Flame Monitoring Control

The flame monitoring control processes the signal from
the flame sensor and controls the start-up and shut-down
sequences.

Eclipse recommends the following flame monitoring
controls:

• Trilogy series T400 (Instruction Manual 830)
• Veri-Flame series 5600 (Instruction Manual 818)
• Bi-Flame series 6500 (Instruction Manual 826)
• Multi-Flame series 6000 (Instruction Manual 820)

If other controls are considered, contact Eclipse to
determine how burner performance may be affected.
Flame monitoring controls that have lower sensitivity
flame detecting circuits may limit burner turndown and
change the requirements for ignition.

Flame monitoring controls that stop the spark as soon as
a signal is detected may prevent establishment of flame,
particularly when using UV scanners. The flame
monitoring control must maintain the spark for a fixed time
interval that is long enough for ignition.

Step 5: Combustion Air System
Blower Motor Type

Effects of Atmospheric Conditions

The blower data is based on the International Standard
Atmosphere (ISA) at Mean Sea Level (MSL), which
means that it is valid for:

• sea level
• 29.92" Hg (1013 mbar)
• 70°F (21°C)

The makeup of the air is different above sea level or in a
hot environment. The density of the air decreases, and as
a result, the outlet pressure and the flow of the blower
decrease. An accurate description of these effects is in the
Eclipse Combustion Engineering Guide (EFE 825). The
guide contains tables to calculate the effect of pressure,
altitude and temperature on air.

Blower

The rating of the blower must match the system
requirements. You can find all the blower data in Bulletin/
Info Guide 610.

1. Calculate the Outlet Pressure

When calculating the required outlet pressure of the
blower, the total of these pressures must be calculated.

• the static air pressure required at the burner
• the total pressure drop in the piping
• the total of the pressure drops across the valves
• a minimum safety margin of 10%

Summary of Contents for ThermJet TJSR Series

Page 1: ...Eclipse ThermJet Self Recuperative Burners Models TJSR0020 TJSR0060 208 Design Guide 9 16 2011 Version 5...

Page 2: ...clipse will not be liable for any other injury loss damage or expenses whether direct or consequential including but not limited to loss of use income or damage to material arising in connection with...

Page 3: ...2 Safety 5 Safety Warnings 5 Capabilities 5 Operator Training 5 Replacement Parts 5 3 System Design 6 Design 6 Step 1 Burner Model Selection 6 Step 2 Control Methodology 6 Step 3 Ignition System 9 Ste...

Page 4: ...d on components also known as the burner system These aspects are Installation Use Maintenance Safety The audience is expected to be qualified and have experience with this type of equipment and its w...

Page 5: ...boards or gaskets Despite these efforts dust created by sanding sawing grinding cutting and other construction activities could release crystalline silica Crystalline silica is known to cause cancer...

Page 6: ...esigned the components can be selected The control methodology chosen depends on the requirements of the process NOTE The stated operational characteristics only apply if the described control circuit...

Page 7: ...valve sets low fire bypass air flow 4 Manual butterfly valve balances the air flow for burner multiple burner installation 5 Ratio regulator adjusts gas flow as loading line pressure changes due to ai...

Page 8: ...fire air flow and closes for low fire air flow 3 Manual butterfly valve sets low fire bypass air flow 4 Manual butterfly valve balances the air flow for burner multiple burner installations 5 Ratio r...

Page 9: ...ignal from the flame sensor and controls the start up and shut down sequences Eclipse recommends the following flame monitoring controls Trilogy series T400 Instruction Manual 830 Veri Flame series 56...

Page 10: ...o high a positive pressure will force a disproportionate amount of exhaust gases through burners that are in the off or low fire mode Exhaust ducting should not be connected directly to the eductor ou...

Page 11: ...er mm inch in 3 94 x 10 2 MJ Nm BTU ft standard 26 86 From To Multiply By kiloPascals kPa millibar mbar 10 meter m millimeter mm 1000 millibar mbar kiloPascals kPa 0 1 millimeter mm meter m 0 001 From...

Page 12: ...t each burner and or to control the zone flow 720 Automatic Butterfly Valve Automatic butterfly valves are typically used to set the output of the system 720 Adjustable Limiting Orifice Valves Adjusta...

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