Eclipse TFB030 Manual Download Page 11

11

Eclipse TFB, V2, Design Guide 310, 11/14/2014

Figure 3.9. System Schematics

Step 3: Ignition System

For the ignition system use:

• 6000 VAC transformers
• full wave spark transformers
• one transformer per burner

Do NOT use:

• 10,000 VAC transformers
• twin outlet transformers
• distributor type transformers
• half wave spark transformers

TFB burners are capable of direct spark ignition anywhere
within the listed operating range. However, it is
recommended that low fire start be used. Local safety and
insurance requirements demand that you limit the
maximum time that a burner takes to ignite. These time
limits vary from country to country. For the USA the time
limit is 15 seconds, for Europe it is 3 seconds.

The time that a burner takes to ignite depends on:

• the distance between the gas shut-off valve and the 

burner

• the air/gas ratio
• the gas flow at start conditions

In the USA, with a time of 15 seconds to ignition, there
should be sufficient time to ignite the burners. It is
possible, however, to have the low fire too low to ignite
within the time limit. Under these circumstances you must
consider the following options:

• start at higher input levels
• resize and/or relocate the gas controls

Step 4: Flame Monitoring Control System

A flame monitoring system consists of two main parts:

• a flame sensor
• flame monitoring control

NOTE:

 A flame monitoring system may not be required for

tube fired burners. According to NFPA 86, combustion
safeguards on radiant tube type heating systems are not
required where a means of ignition is provided and the
systems are arranged and designed such that either of the
following conditions is satisfied:

(a) The tubes are of metal construction and open at one or
both ends with heat recovery systems, if used, that are of
explosion-resistant construction.

(b) The entire radiant tube heating system, including any
associated heat recovery system, is of explosion-resistant
construction.

P

 

Combustion air at ambient temperature 

(Radiant & Immersion applications)

P

Pre-heated combustion air 

 

 

(Radiant applications)

Safety

Valve

Train

Safety

Valve

Train

to other Burners

Impulse line

Pressure taps

to other Zones

to other Zones

to other Burners

to other Burners

to other Burners

Impulse line

Pressure taps

to other Zones

to other Zones

(optional)

(optional)

Summary of Contents for TFB030

Page 1: ...Eclipse Tube Firing Burners Models TFB030 TFB075 TFB200 Version 2 TFB030 075 TFB200 11 14 2014 Design Guide 310...

Page 2: ...and Eclipse will not be liable for any other injury loss damage or expenses whether direct or consequential including but not limited to loss of use income or damage to material arising in connection...

Page 3: ...ment Parts 5 3 System Design 6 Design 6 Step 1 Burner Selection 6 Step 2 Control Methodology 10 Step 3 Ignition System 11 Step 4 Flame Monitoring Control System 11 Step 5 Combustion Air System Blower...

Page 4: ...commended recuperators for the TFB are the Eclipse Bayonet Data 317 and the Bayonet Ultra Spec 318 Figure 1 1 TFB Burner Audience This manual has been written for people who are already familiar with...

Page 5: ...by sanding sawing grinding cutting and other construction activities could release crystalline silica Crystalline silica is known to cause cancer and health risks from the exposure to these chemicals...

Page 6: ...et TFB030 310 2 Datasheet TFB075 310 3 Datasheet TFB200 Fuel Type The usable fuel types are Natural Gas Propane Butane For other fuels contact Eclipse with an accurate breakdown of the fuel contents A...

Page 7: ...rner Input Calculate the gross burner input BTU hr with this formula Gross Burner Input Required Heat Release Efficiency Compare the Gross Burner Input Compare the gross burner input with the maximum...

Page 8: ...he net heat release to the tank is derived from heat balance calculations These calculations are based on the heat up and steady state requirements of the process and take into account surface losses...

Page 9: ...7 x 12 444 8 625 x 3 142 x 44 12 032 3 sq in BTU hr sq in Net heat release to tank sq in surface area 1 000 000 12 032 3 83 1 BTU sq in hr NOTE If the medium to be heated in the above example was cook...

Page 10: ...choose depends on the type of process that you want to control Control Methods There are two main methods to control the input of a TFB system 1 Modulating control A burner system with modulating cont...

Page 11: ...n the time limit Under these circumstances you must consider the following options start at higher input levels resize and or relocate the gas controls Step 4 Flame Monitoring Control System A flame m...

Page 12: ...ower data is based on the International Standard Atmosphere ISA at Mean Sea Level MSL which means that it is valid for sea level 29 92 Hg 70 F If you are above sea level or in a hot area the propertie...

Page 13: ...25 The total selection information you should now have blower model number motor hp motor enclosure TEFC voltage number of phases frequency rotation direction CW or CCW Air Pressure Switch The air pre...

Page 14: ...er mm inch in 3 94 x 10 2 MJ Nm Btu ft standard 26 86 From To Multiply By kiloPascals kPa millibar mbar 10 meter m millimeter mm 1000 millibar mbar kiloPascals kPa 0 1 millimeter mm meter m 0 001 From...

Page 15: ...ine is connected between the top of the ratio regulator and the burner body 742 Main Gas Shut Off Valve Train Eclipse strongly endorses NFPA as a minimum 790 791 Pilot Gas Valve Train Eclipse strongly...

Page 16: ...A manual reset version requires pushing a button to transfer the contacts when the pressure set point is satisfied 840 Pressure Gauge A device to indicate pressure 940 Check Valve A check valve permi...

Page 17: ...Notes ii...

Page 18: ...Design Guide 310 11 14 2014 Eclipse Inc All Rights Reserved...

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