Eclipse Algas-SDI POWER Series Page 33 Operation & Maintenance Manual Download

Page: 33 / 87

Troubleshooting

6-34

Algas-SDI Operations & Maintenance Manual P/N 52632

Adjustment of Operating Temperature

WARNING

Dangerous voltages are present during this test. Use extreme
caution.

SETUP CONDITIONS

1. Turn the vaporizer power on.

2. Do not start the vaporizer.

3. Set the meter to DC volts and put the negative lead on TP7.

“OFF” TEMPERATURE ADJUTSMENT

To adjust the "

OFF"

temperature, put the positive meter lead on

TP3 and adjust R7 for 0.95 VDC ( 95°C ).

This reading must always be higher than the reading at TP4.

NOTE

Clockwise rotation increases temperature setting.

“ON” TEMPERATURE ADJUSTMENT

To adjust "

ON"

temperature, put the positive meter lead on TP4

and adjust R8 for 0.90 VDC ( 90°C ).

CORE TEMPERATURE MONITORING

Put the positive meter lead on TP1 and turn the vaporizer on.
The heaters should turn off and on at the set temperatures as
measured here. Observe the heat "

ON"

lamp on the control

board or on the control box.

VDC

Summary of Contents for Algas-SDI POWER Series

Page 1: ...ance Manual Innovative liquid vaporizing and gas mixing solutions 151 South Michigan Street Seattle Washington USA 98108 Tel 206 789 5410 Fax 206 789 5414 Web www algas sdi com FILE Manual PN 52632 Rev 08 08 07 Power doc ...

Page 2: ... temperature and controls the heater ON and OFF cycles A second sensor acts as a high temperature safety and shuts the vaporizer off if an over temperature situation occurs A High Liquid Level Safety Float Switch is integral to each vaporizer In case of liquid propane build up in the pressure vessel due for example to demand in excess of the vaporizer s capacity the float will shut the vaporizer o...

Page 3: ...Introduction 1 2 Algas SDI Operations Maintenance Manual P N 52632 Figure 1 Typical Configuration Drawing Control System wmf ...

Page 4: ... Components 1 dxf 1 Vapor outlet isolation valve 7 Control panel 2 Liquid inlet manifold 8 Relief valve 3 Liquid inlet isolation valve 9 Liquid level safety switch 4 Liquid inlet safety solenoid valve 10 Outlet vapor header 5 Outlet manifold pressure gauge 11 Liquid inlet strainer 6 Outlet temperature gauge 12 Vaporizer heater core ...

Page 5: ...er Major Components Division 2 Models Major Components 2 dxf 1 Vapor outlet isolation valve 7 Control panel 2 Liquid inlet manifold 8 Relief valve 3 Liquid inlet isolation valve 9 Liquid level safety switch 4 Liquid inlet safety solenoid valve 10 Outlet vapor header 5 Outlet manifold pressure gauge 11 Liquid inlet strainer 6 Outlet temperature gauge 12 Vaporizer heater core ...

Page 6: ...enance Manual P N 52632 2 5 1 Figure 4 Control Box Major Components Division 1 Models Control Box 1 dxf 1 Start pushbutton momentary 5 Transformer solenoid valve fuses 2 Control board 6 Input power distribution blocks 3 Stop pushbutton momentary 7 Hermetically Sealed Heater control relay 4 Transformer Control Board Solenoid Valve ...

Page 7: ...ol Box Major Components Division 2 Models Control Box 2 dxf 1 Indicator lamps 7 Single float switch PC board 2 ON OFF switch maintained 8 Line power distribution block 3 Start pushbutton momentary 9 Heater protection fuses 4 Transformer solenoid valve fuses 10 Ground lug 5 Control board 11 Hermetically Sealed Heater control relay 6 Transformer Control Board Solenoid Valve ...

Page 8: ...tallation of a Power Series Vertical vaporizer can be found below Install the ASDI Power vaporizer on a firm level base Bolt it securely through the four mounting holes in the vaporizer stand base plate Adequately shield the vaporizer installation against vehicular damage Prior to making the final piping connections clean all foreign material from the pipes All piping joints should be made up usin...

Page 9: ...llation 3 8 Algas SDI Operations Maintenance Manual P N 52632 Figure 6 Installation Drawing with Pump Installation dxf Figure 6B Typical Installation Drawing with Vapor Bypass and No Pump Installation B dxf ...

Page 10: ...minimal pressure drop while supplying the vaporizer at capacity operation Table 1 provides a handy guideline to assist in determining the appropriate pipe size for a given size vaporizer over a given distance Install a liquid line strainer with a magnet for iron particle pickup upstream of the vaporizer WARNING Propane flows in both directions in the Liquid Line This allows the vaporizer and stora...

Page 11: ... 2 2 2 2 2 2 50 0 550 1 2 2 2 2 2 2 2 60 0 660 2 2 2 2 2 2 2 2 80 0 880 2 2 2 2 2 2 2 3 100 0 1100 2 2 2 2 2 2 2 3 150 0 1640 2 2 2 2 2 2 3 3 200 0 2200 2 2 2 2 2 3 3 3 300 0 3300 2 2 2 2 3 3 3 4 400 0 4400 2 2 2 3 3 3 4 4 500 0 5500 2 3 3 3 3 4 4 4 750 0 8200 3 3 3 3 4 4 5 5 1000 0 10950 3 3 3 4 4 5 5 6 NOTE Per NFPA 58 a storage tank shall have piping downstream large enough to assure closure of...

Page 12: ... 4 4 63 825 440 06 2 92 20 133 58 418 402 778 45 7 15 70 455 485 77 4 82 33 233 66 035 455 295 50 9 9 77 49 534 27 6 85 47 229 74 254 511 963 55 12 65 84 945 585 68 9 62 053 83 106 572 996 60 15 4 92 836 640 08 11 32 78 049 92 622 638 606 65 18 15 101 179 697 6 13 82 95 286 102 84 709 057 70 20 9 109 988 758 34 16 5 113 76 113 78 784 486 75 23 65 119 28 822 4 19 3 133 07 125 49 865 223 80 26 4 129...

Page 13: ... SECOND stage regulators must be 250 psig 17 58 cm kg2 inlet pressure rated SAFETY RELIEF VALVE If the vaporizer is installed within an enclosure or building VENT THE SAFETY RELIEF VALVE OUTSIDE THE ENCLOSURE AND REDIRECT THE DISCHARGE UPWARD An optional breakaway adapter is required for piping from the relief valve Always install a rain cap or similar device to prevent water and other debris from...

Page 14: ...orizer 5 6 380V to 575V built in 2007 forward Power distribution terminal lug wire size range 500MCM 2 AWG Branch distribution terminal lug wire size range 4 14 AWG Applies to 2 separate control boxes Division 2 Multiple Vaporizer 5 8 380V to 575V applies to units built before 2004 Power distribution terminal lug wire size range 2 500MCM 2 AWG Branch distribution terminal lug wire size range 4 14 ...

Page 15: ... The liquid LPG that comes in contact with the heated core absorbs the heat vaporizes and cools the core The heaters then come on as necessary to keep the core temperature above 194 F 90 C The amount of LPG that can be vaporized depends directly on the amount of heat that the core can produce The amount of heat that the core can produce depends on the size wattage of the heaters and the power volt...

Page 16: ...tain vaporizer operation for power disturbances less than 5 seconds The Auto Restart Option will restart the vaporizer if there is a loss of power for more than 5 seconds If the vaporizer should shut down on a safety during the above procedure open the control box and read the Operation Fault code on the annunciator in the upper left corner of the control board The annunciator should display a fai...

Page 17: ...ime for the power to stabilize and for any externals components to re energize The Display Lamps will remain blank for 2 seconds then will light as the unit starts up If the vaporizer is on and power is lost or drops for less than 5 seconds the vaporizer will immediately restart This is normally referenced as a Brown Out NEW INCREASED SWITCH BOUNCE DELAYS This new revision will also have increased...

Page 18: ...core temperature to match demand CAUTION Make an operational check of the inlet solenoid valve once the vaporizer is started 8 Press the STOP button The valve should stop the flow of liquid as indicated by the loss of pressure at the outlet Pressing the START button should immediately restore operation DETAILED START DIVISION 1 MODELS Close the outlet hand valve Open the inlet hand valve The divis...

Page 19: ... upper left corner of the control board Look up the Operation Fault code on the annunciator to find out why the vaporizer failed Follow the troubleshooting procedures in this manual to determine the cause of the problem STOPPING THE VAPORIZER DIVISION 1 MODELS 1 Push the STOP button s located on the right side of the control box s 2 Close the manual outlet shutoff valve 3 Extended period shutdown ...

Page 20: ... to the control box The HEAT ON and VAPORIZER OPERATING SAFETY CIRCUIT LATCHED lamps should illuminate 5 The INLET VALVE OPEN lamps will illuminate after approximately 30 seconds of warm up The inlet valve will open with a distinctive click sound and its control panel indicator lamp will illuminate Liquid propane is now flowing into the heated vaporizers and vaporization is now occurring 6 Repeat ...

Page 21: ...ON Vaporizers equipped with the Auto Restart option may start the vaporizer operation immediately Vaporizers equipped with the Economy Option may not start immediately due to high tank pressure The vaporizer is now to operating The POWER ON lamp SOLENOID OPEN lamp and VAPORIZER OPERATING SAFETY CIRCUIT LATCHED lamp should be on and the HEAT ON lamp will cycle to match the demand on the vaporizer S...

Page 22: ...rizer outlet isolation hand valve REPLACING COMPATIBILITY OF CONTROL BOARDS There has been many different part number for the control boards due to obsolete parts and improvements All the control boards operate in the same manner are compatible with the previous versions Here are most of the previous part numbers that were used oldest to new Control board PN 51199 has limited compatibility to the ...

Page 23: ...ALLY Liquid Propane Strainer installed by others Visually inspect and clean Visually inspect and clean Safety Relief Valve Visually check Replace if any leakage is observed Inlet Solenoid Inspect and clean piston as necessary Annually change the inlet solenoid diaphragm once per year See the enclosed Maintenance Operation sheet for ASCO 2 way valves Appendix A Figure 21 Electrical Wiring and Conne...

Page 24: ...down the cause of the problem If the vaporizer has been operating and has shut down do not reset until you have opened the control box and recorded the fault indication of the annunciator readout Use the following troubleshooting procedures to find the cause of the shutdown If the vaporizer will not start cycle the power and then press the START switch Now open the control box and check the annunc...

Page 25: ...Troubleshooting 6 26 Algas SDI Operations Maintenance Manual P N 52632 Figure 8 High Voltage Areas of Control Box Division 1 Models High Voltage Areas 1 wmf ...

Page 26: ...Troubleshooting Algas SDI Operations Maintenance Manual P N 52632 6 27 Figure 9 High Voltage Areas of Control Box Division 2 Models High Voltage Areas 2 wmf ...

Page 27: ...ol Board Test Points 2 6 Pin Molex Connector for control panel lights J2 3 Typical Board Adjustment Potentiometer 4 Typical Quick Disconnect Board Connector Points 5 Typical Board Lights 6 Operation Fault Annunciator code see annunciator code explanation 7 12 Pin Molex for power ON switch start button economy auto restart options J1 8 Terminal Block for thermocouple connections J4 ...

Page 28: ...C Control Power 15 VAC into control board Figure 11 Vaporizer Operating Temperature Chart as measured at TP1 on the control board 349 F 176 C 2nd High Temperature Safety Shutdown 320 F 160 C 1st High Temperature Safety Shutdown 266 F 130 C When the heaters shut off the temperature reading may continue to climb before it starts to again decrease 203 F 95 C Heaters off temperature 194 F 90 C Heaters...

Page 29: ...eter 90 VDC R9 1 Thermocouple CAUTION FACTORY ADJUSTMENT ONLY DO NOT ADJUST Fixed setpoint on PN 53050 4 R25 2 Thermocouple CAUTION FACTORY ADJUSTMENT ONLY DO NOT ADJUST Fixed setpoint on PN 53050 4 OPERATION FAULT ANNUNCIATOR CODE EXPLANATION P P will be displayed when power has been turned on indicating power is being supplied to the control board On Division 2 models the Power ON lamp will be o...

Page 30: ...he vaporizer off Check your incoming power source Restart the vaporizer The alarm will activate on loss of AC voltage See above note 1 TEMPERATURE SENSOR INOPERATIVE Open or reversed thermocouple leads on the 1 thermocouple Check the thermocouple leads for breaks or loose or reversed connections See Thermocouple Tests 2 OVER TEMPERATURE 1ST HIGH TEMPERATURE SAFETY SHUTDOWN AT 356 F 180 C This indi...

Page 31: ...zer is unable to provide enough heat to vaporize the amount required by the load or the liquid level switch is inoperative Do the following tests 1 Attempt to restart the vaporizer If the vaporizer operates normally do tests 3 4 and 5 below If the vaporizer will not start do test 2 2 Close the vaporizer outlet hand valve Open the inlet hand valve Apply power to the vaporizer Press and hold the STA...

Page 32: ...tpoint See Operating Temperature Adjustment Procedure 7 DOWNSTREAM PRESSURE SWITCH No longer used But if encountered means that the Economy Options is being used without the Auto Restart Option enabled Some Custom configurations use this input 8 SOFTWARE ERROR This is a self test of the control board microprocessor If this failure occurs replace the control board Call the factory for disposition o...

Page 33: ...e OFF temperature put the positive meter lead on TP3 and adjust R7 for 0 95 VDC 95 C This reading must always be higher than the reading at TP4 NOTE Clockwise rotation increases temperature setting ON TEMPERATURE ADJUSTMENT To adjust ON temperature put the positive meter lead on TP4 and adjust R8 for 0 90 VDC 90 C CORE TEMPERATURE MONITORING Put the positive meter lead on TP1 and turn the vaporize...

Page 34: ...rrent All measurements must be made while the heaters are on FULL LOAD VOLTAGE CHECK NOTE Check voltage when heaters are energized Check heater voltage by measuring voltage at the power relay when the contactor is engaged See the Data Sheet or the Nameplate on the vaporizer to determine the correct voltage reading for your vaporizer Check between all three poles of the relay The readings should be...

Page 35: ... Nameplate on the vaporizer for the correct reading line current for your vaporizer All three wires should have equal readings 3 If current readings are uniformly low you have a low voltage If current readings are very different from each other you may have a defective heater defective wiring or open fuse links See Heater Resistance Check Figure 13 Full Load Current Check Full Load Current Check d...

Page 36: ... model number from the Data for important resistance measurements are shown heater resistance wire to wire and individual resistance 1 HEATER RESISTANCE WIRE TO WIRE Perform this procedure from inside the control box as shown below Measure across any two poles using an ohmmeter on a low resistance scale The reading should be the same as called out on the Bussing Diagram Next check between any two ...

Page 37: ...ge your meter to a high resistance scale and check from each pole to the vaporizer shell or the ground lug in the box The resistance should be 100 mega ohms or more If both checks are good the heaters are good If either check is bad proceed to check 3 Figure 15 Heater Resistance to Ground To Ground wmf OHM ...

Page 38: ... 16 Individual Heater Resistance Tests Individual Heater Tests wmf Using the diagram above check the individual heaters for correct resistance using a low resistance scale See the Bussing Diagram for Individual Heater Resistance Check from each heater terminal to ground shell It should read 100 mega ohms or more NOTE If either reading is incorrect consult with the factory for advice and possible w...

Page 39: ...h fusing 3 Check the two input fuses to the transformer and replace if necessary 4 Check for 15 VAC at the transformer terminals Y1 and Y2 and the control board terminals P13 and P14 A If there is 15 VAC at terminals P13 and P14 replace the control board B If there is no 15 VAC at terminals P13 and P14 check for high voltage input to the transformer 1 Voltage OK change the transformer 2 No voltage...

Page 40: ...g time However on older vaporizers an incandescent bulb is used Check the bulb and replace if necessary 2 Check for correct voltage on both sides of the mercury relay 3 If the voltage is good go to Testing the Heater Elements 4 If there is no voltage on the heater side of the relay check for 12 VDC on the relay coil terminals 5 If there is no 12 VDC change the control board 6 If there is 12 VDC ch...

Page 41: ...nnect before proceeding Figure 19 Solenoid Valve Electrical Checks A Solenoid Electric Check A dxf Remove cover on conduit T Pull the two red wires and remove the wire nuts Separate the wires and test the solenoid valve If it checks good reconnect the wiring and do the same continuity check from the control board position as shown on Figure 20 OHM ...

Page 42: ... resistance as indicated If this test is bad repair the wiring If this test is good reconnect the wiring and retest the vaporizer If the display shows 5 again replace the control board See the Electrical Drawing that came with your unit for other solenoid wiring configuration Figure 20 Solenoid Valve Electrical Check B Solenoid Electric Check B dxf OHM ...

Page 43: ...essure in the vaporizer and outlet supply piping When the pressure is at 0 psi on the vaporizer pressure gauge shut the outlet hand valve off Open the inlet hand valve The solenoid valve is closed and you should not have any pressure build up in the vaporizer If pressure increases the solenoid valve is leaking and needs to be repaired or replaced If it is not leaking in this condition turn power b...

Page 44: ... is good Recheck vaporizer operation If the switch is good and the control board still reads 4 change the control board If the switch reads open OL on the meter perform the following tests Remove the conduit elbow cover at the liquid level switch Disconnect and separate the four wires and test as shown below A reading other than what is indicated shows a bad liquid level switch Replace it If the l...

Page 45: ... the conduit cover 1 2 Pull out and separate the wires 2 3 Disconnect the conduit union 3 4 Unscrew the conduit elbow from the liquid level switch 4 5 Remove the liquid level switch 5 The arrow on the float switch must be up in order to pull the float back through the mounting hole See below Figure 23 Replacing the Liquid Level Switch Replacing Liquid Level Switch dxf When re installing the float ...

Page 46: ...y power to the vaporizer Check for 15 VAC on the 15 volt input to the card 15 volts OK replace the common liquid carryover board No 15 volts Repair wiring to the transformer or replace the transformer 4 With power applied to the vaporizer but ON OFF switch off remove the float switch wires from each vaporizer control board P1 and P2 and check for continuity on each pair of wires Open Repair wiring...

Page 47: ...632 Figure 25 Common Liquid Carryover Boards P480 to P1280 NOTE Refer to drawings that came with the vaporizer for wiring changes The configuration shown represents previous versions Vaporizers built after September 2004 use a 4 pole relay s Liquid Carryover Boards dxf ...

Page 48: ...d valve and bleed off pressure in the vaporizer before proceeding 1 Remove the conduit cover 1 2 Pull out and separate the wires 2 3 Disconnect the conduit union 3 4 Unscrew the conduit elbow from the liquid level switch 4 5 Remove the switch Figure 26 Replacing LPG Level Switch Replacing LPG Level Switch wmf When re installing the float switch use a teflon base thread compound Check for leaks ...

Page 49: ...or shorted wires due to insulation problems Using the following Figure 27 as a guide check for frayed or loose wiring and correct color coding of the connections Figure 27 Thermocouple Tests Thermocouple Tests dxf NOTE The two thermocouples are interchangeable You may trade the wires of 2 thermocouple and 1 thermocouple for aid in troubleshooting Color coding of each pair must be observed ...

Page 50: ...installation of the thermocouple Figure 28 Thermocouple Position Problem Tests To remove the thermocouple push up on the bayonet fitting and turn it 1 4 turn counter clockwise The thermocouple should now pull out easily Check that the tip is well coated with heat transfer compound If not coat the thermocouple tip with heat transfer compound Back the bayonet fitting down the armor cable and reinser...

Page 51: ...xtension wire that matches the thermocouple type K When thermocouple Extension wire is used always be sure that only one end of the shield is grounded to ensure proper operation Typically the extension wire ground wire is grounded at the transformer mounting screw This allows units with a seal off the ability to replace the thermocouple Division 2 Single Vaporizer systems The thermocouple is route...

Page 52: ...t power has failed at one time or another during operation and it has restarted To reset the display set the toggle switch to OFF and back ON The display will now show an L meaning that the unit is operating properly The vaporizer will shut down on any failure Caution should be taken at this point since once the fault is cleared the vaporizer will Auto Restart when the power is cycled NOTE Divisio...

Page 53: ...tain adequate vapor pressure When set to Manual Operation the tank pressure switch is bypassed and the vaporizer is continuously operating and maintaining operating temperature TESTING YOUR ECONOMY OPERATION 1 Determine the storage tank pressure 2 Determine the ON pressure setting of the pressure switch 3 Put the Economy Manual switch in MANUAL 4 Turn the vaporizer power on The vaporizer should co...

Page 54: ...al vaporization from the storage tank through the bypass vapor line When pressure in the storage tank is less than the inlet pressure switch set point the switch CLOSES and the vaporizer is energized The inlet solenoid valve to the vaporizer will open Liquid propane then enters the vaporizer is vaporized and meets the vapor demand of the distribution system The first stage regulator is set to 2 to...

Page 55: ...ing the remote box See additional drawings in Appendix ASDI PN 80455 05 Remote box kit Figure 30 Remote Box 1 of 2 Remote Box B dxf REMOTE BOX ALARM INDICATOR BOX There are 2 versions of this remote control box which provides alarm indication only One version requires 2 wires from the alarm output on the vaporizer control board No external power is required The second version requires 2 wires from...

Page 56: ... ______________________________________________________________________________________ Algas SDI Operations Maintenance Manual P N 52632 7 57 Figure 31 Remote Box Division 2 2 of 2 Division 2 Remote Box A dxf ...

Page 57: ...7 58 Algas SDI Operations Maintenance Manual P N 52632 VALVE AND STRAINER PACKAGE For a P120 P160 use ASDI PN 36930 3 4 NPT inlet 1 NPT outlet For Multiple Vaporizers use ASDI PN 36931 1 NPT inlet 2 NPT outlet ...

Page 58: ...connections a blow down drain 5 a pressure gauge 4 a vent which is normally plugged 6 and a bypass valve system for cleaning 1 2 and 3 The bypass valves enable the system to continue operating when the FILTAIRE is removed for cleaning See Figure 32 Note Items 4 5 and 6 are included with FILTAIRE assemblies Figure 32 Filtaire Operation 1ST STAGE REGULATOR VAPOR FROM VAPORIZER INLET VALVE 2 VAPOR LI...

Page 59: ... Valve used by Algas SDI 2 9 98 Algas SDI ASCO Valve Draw wmf TORQUE CRISSCROSS TO 110 in Lbs 12 4 N m TORQUE TO 175 in Lbs 19 7 N m WARNING TURN OFF ELECTRICAL POWER AND DE PRESSURIZE VALVE BEFORE MAKING ANY REPAIRS ...

Page 60: ...he deformation produced during the peening process 4 Missing solenoid parts can severely weaken the magnetic circuit This can produce a solenoid noise condition As discussed above it will probably also result in coil burn out Solution Replace damaged parts replace lost parts clean and re assemble In general when a noise condition has been encountered the source of the problem should be determined ...

Page 61: ...8 Deg F 157 301 3 63 14 4 P160 575 39 4 39 2 225 102 194 203 Deg F 349 Deg F 1 NPT Outlet 7 1ft2 0 66m2 7 1ft2 0 66m2 225 102 P160 480 47 4 39 4 157 302 3 64 14 4 3 4 NPT Inlet 250 PSIG MAWP 157 302 26 8 107 205 KG HR GPH 3 64 14 4 P160 440 51 7 39 4 225 102 P160 415 54 8 39 3 157 302 3 64 14 4 7 1ft2 0 66m2 7 1ft2 0 66m2 225 102 157 301 3 63 14 4 P160 380 59 7 39 3 225 102 P160 240 94 9 39 4 157 ...

Page 62: ...9 80 21 3ft2 1 98m2 1050 477 P480 480 142 2 118 1 424 815 38 9 9 83 21 3ft2 1 98m2 21 3ft2 1 98m2 P480 440 118 1 424 815 38 9 9 83 118 0 21 3ft2 1 98m2 21 3ft2 1 98m2 1050 477 P480 415 424 815 38 9 9 83 117 7 1050 477 1900 863 42 6ft2 3 96m2 P480 380 424 813 38 9 9 80 235 5 42 6ft2 3 96m2 707 1359 64 8 16 38 P960 415 328 8 236 1 P960 380 358 2 707 1355 64 8 16 34 628 1900 863 700 318 59 8 71 2 59 ...

Page 63: ...g Options Economy Equipment Drawing Electrical Drawing Options Remote Electrical Drawing 0608 7102 0608 7107 0608 7107 POWER P SERIES ELECTRIC VAPORIZER DATA SHEET Continued 0608 7102 0609 6001 0609 7003 0608 7105 0609 6004 0609 6001 0610 7002 0610 7009 0609 7003 0608 7105 0609 6004 0609 6001 0608 7105 0609 7007 P480 Division 2 0610 6001 0610 7002 0609 6001 0610 6004 0608 7105 0610 6001 0609 7003 ...

Page 64: ...at exchanger Mentioned in this declaration complies with the following standards and or normative documents Requirements Remarks Certificates No 97 23 EC Pressure Equipment Directive PED H 91 Module H Technical Standards Applied ASME B PV Code Section VIII Div 1 Notified Body Det Norske Veritas AS 0575 Veritasveien 1 N 1322 Hovik Norway _________________________ Mike Zimmer PE Engineering Manager ...

Page 65: ...07 U S A Phone 206 789 5410 Fax 206 789 5414 POWER VERTICAL SPARE PARTS LIST Locate the replacement parts on the following diagrams then look up the Algas SDI part number on the tables located on the last pages SINGLE VAPORIZER SPARE PARTS Figure 34 View of Division 2 Single Vaporizer Unit ...

Page 66: ...Innovative Liquid Vaporizing and Gas Mixing Solutions SINGLE VAPORIZER SPARE PARTS Figure 35 View of Division 2 Single Vaporizer Unit ...

Page 67: ...Innovative Liquid Vaporizing and Gas Mixing Solutions SINGLE VAPORIZER SPARE PARTS Figure 36 View of Division 1 Single Vaporizer control box ...

Page 68: ... Inlet Solenoid 17 Coil Inlet Solenoid 18 Liquid Level Switch Float 19 Pressure Gaurge 0 300 psig 20 Pressure Relief Valve 21 Pipe Away Adapter Relief 22 Fusible Link Manual 24 Thermocouple K Type Options Remote Box Remote Box Alarm only Remote Box Alarm only Economy Pressure Switch Transducer Economy Sw Switch Economy Manual Note Fuse size may be different based on options 33130 60806 30641 30887...

Page 69: ...Innovative Liquid Vaporizing and Gas Mixing Solutions MULTIPLE VAPORIZER SPARE PARTS Figure 37 View of Division 2 Multiple Vaporizer control box ...

Page 70: ...ing Cover 13 Corrision Inhibitor Tape 14 Control board 15 Inlet Solenoid Valve 16 Repair Kit Inlet Solenoid 17 Coil Inlet Solenoid 18 Liquid Level Switch Float 19 Pressure Gaurge 0 300 psig 20 Pressure Relief Valve 21 Pipe Away Adapter Relief 22 Fusible Link Manual 24 Thermocouple K Type Note Fuse size may be different based on options 53050 3 W MEMORY New Revision Fall 2005 53050 4 53050 2 OLD 36...

Page 71: ...Brass Options Alarm Relay 1 per core Economy Pressure Switch Transducer Economy Sw Switch Economy Manual Remote Box Remote Box Alarm only Remote Box Alarm only 60710 36602 35054 50311 80481 Description Recommended Spares Model Voltage P240 P240 P320 P960 P320 P960 Division 1 Division 2 Division 1 Division 2 51536 for older P Multiples 36931 32893 80457 35054 50311 80455 05 36084 35945 30925 35945 ...

Page 72: ... 50 60 50076 60 575 VAC 40 50 52707 50 Drawing Reference Key Description Recommended Spares Multiple Vaporizer Fuse Table Model Voltage P240 P320 P480 P1280 Division 2 Division 2 Division 2 Size Amps 50075 52707 53225 50081 50078 53226 50081 50076 50077 53226 52707 50076 Part Number Size Amps Size Amps 52707 50077 50081 50076 Algas SDI Operation Maintenance Manual P N 52632 ...

Page 73: ...manner detrimental to our interests All and is not to be reproduced nor used in any This drawing is the property of Algas SDI rights are reserved ...

Page 74: ...manner detrimental to our interests All and is not to be reproduced nor used in any This drawing is the property of Algas SDI rights are reserved ...

Page 75: ...manner detrimental to our interests All and is not to be reproduced nor used in any This drawing is the property of Algas SDI rights are reserved ...

Page 76: ...manner detrimental to our interests All and is not to be reproduced nor used in any This drawing is the property of Algas SDI rights are reserved ...

Page 77: ...manner detrimental to our interests All and is not to be reproduced nor used in any This drawing is the property of Algas SDI rights are reserved ...

Page 78: ......

Page 79: ......

Page 80: ......

Page 81: ...rights are reserved This drawing is the property of Algas SDI and is not to be reproduced nor used in any manner detrimental to our interests All ...

Page 82: ...h St Seattle Washington USA 98107 Tel 206 789 5410 Fax 206 789 5414 rights are reserved This drawing is the property of Algas SDI and is not to be reproduced nor used in any manner detrimental to our interests All ...

Page 83: ...rights are reserved This drawing is the property of Algas SDI and is not to be reproduced nor used in any manner detrimental to our interests All ...

Page 84: ...rights are reserved This drawing is the property of Algas SDI and is not to be reproduced nor used in any manner detrimental to our interests All ...

Page 85: ...rights are reserved This drawing is the property of Algas SDI and is not to be reproduced nor used in any manner detrimental to our interests All ...

Page 86: ...rights are reserved This drawing is the property of Algas SDI and is not to be reproduced nor used in any manner detrimental to our interests All ...

Page 87: ...rights are reserved This drawing is the property of Algas SDI and is not to be reproduced nor used in any manner detrimental to our interests All ...

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