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4.5 

Notes on residual risks   

 

 

 

 

 

 

 

Vent any trapped pressure from the process line prior to working on the unit. 

4.6  Consequences with arbitrary change   

 

 

 

 

 
With arbitrary change or repairs all warranties and assertions delivered by the manufacturer become 
void.

  

Only genuine o.e.m. parts are to be used in any repair to maintain the 

manufacturer’s

 warranty.

 

4.7    Prohibited operation 

 

 

   

 

    

 

 
The unit must not be subjected to any high external loads or induced vibrations. 

 

 

 

Installation / Operation 

5.1  Mechanical installation  

 

For optimum performance the unit is to be installed as follows: 
 

 

Before installation ensure that all supplies are isolated. 

 

Boilermag XL is to be installed vertically with the bowl pointing downwards; this allows fluid to 

drain out of the bowl prior to cleaning. 

 

It is recommended that Boilermag XL is installed on the return line of the heating system just 

prior to the boiler. 

 

If the Boilermag XL is to be installed using flexible hoses, please ensure the unit is suitably 

supported. 

 

The function of the magnetic core ‘cartridge’ is direction specific.  When installing please 

ensure the mesh segment is on the outlet side of the pipework. 

 

If the system is subject to pressure surges install a pressure regulator set at 6bar prior to the 

Boilermag XL. 

 
 

o

  Seal mating piping joints effectively to reduce pressure/product loss

 

o

  Erect signage in the close proximity warning of hazards presented by permanent 

magnets, ie pace makers and the dangers of opening the magnet housing whilst 
product is flowing. 

o

  Install in location with adequate free space to withdraw magnet cartridge from vessel 

for cleaning 

o

  Consider manual handling regulations when deciding installation location 

 
 
 
 
 
 

Summary of Contents for Boilermag XL

Page 1: ...Separator Technical data is subject to change without notice due to technical innovation Eclipse Magnetics Ltd Atlas Way Atlas North Sheffield S4 7QQ England Tel 44 0 114 225 0600 Fax 44 0 114 2250525...

Page 2: ...res 8 4 3 Dangers during neglect of the safety notes 8 4 4 Safety notes for operation and maintenance 8 4 5 Notes on residual risks 9 4 6 Consequences with arbitrary change 9 4 7 Prohibited operation...

Page 3: ...magnetic and paramagnetic particles are removed before they can cause any expensive damage For further information relating to the standard benefits and operation please refer to the downloadable Boi...

Page 4: ...4 1 4 Overview of Boilermag XL Magnet Core Assembly Filter Body Details of magnetic circuits showing open flow path through bowl even when core is fully contaminated...

Page 5: ...5 Magnet Core Assembly Filter Body...

Page 6: ...ar Vessel Construction Stainless steel Magnetic Material NdFeB N42SH Port size 1 1 2 BSP Port size Optional 1 1 2 NPT Contamination capacity 1kg Vessel Volume 1 4 Litres Vessel Weight 5 4 kg 2 2 Noise...

Page 7: ...ousing and forms one unit e g fitted in series with the pipe line The flow is arranged in such a manner that the material that is to be cleaned is well distributed and comes intensively into contact w...

Page 8: ...n a manner not intended can present safety hazards 4 4 Safety notes for operation and maintenance Maintenance work is to be executed only by qualified personnel With work on pneumatic hydraulic pressu...

Page 9: ...the bowl prior to cleaning It is recommended that Boilermag XL is installed on the return line of the heating system just prior to the boiler If the Boilermag XL is to be installed using flexible hos...

Page 10: ...ol provided unscrew and remove M8 Domed nuts Washers Lift the Magnet Cartridge Assembly out of the body and move it away to a cleaning station Non magnetic contamination will remain in the bottom of t...

Page 11: ...11 Remove Core from Body Dismantling Instructions Loosen Drain Plug using Tool Provided Remove Drain Plug...

Page 12: ...12 Rotate Mesh Plate Counter Clockwise Remove Mesh Plate Before cleaning Magnet Core Dismantling Cleaning Mesh Instructions...

Page 13: ...13 Cleaning Magnet Core Instructions Scrape Contamination in a downwards movement using Tool Provided...

Page 14: ...ossible damage to the system It is strongly recommended that regular inspections are carried out to check for moisture and that appropriate action is taken to ensure the bar magnets are dried thorough...

Page 15: ...onal air fright transmissions are to be packed accordingly in wooden boxes or in export packaging You have to ensure that the maximum values of magnetic field strength are not exceeded when sending by...

Page 16: ...move handling safeguards once all installation work has been completed When handling in a loading area make sure the unit cannot topple over or slip Damage caused during transportation must always be...

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