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SERVICE INFORMATION

PB-2100

 PB-2155

PB-2200SI

8

2-3 Adjusting carburettor

1. Start engine and warm it up well for about 3 - 5
minutes with cycle of 50 seconds at WOT (Wide
Open Throttle) and 10 seconds at idling.

2. Adjust H mixture needle to obtain maximum
engine speed at WOT. And then turn H mixture
needle clockwise until the engine speed starts to
drop.

3. When the engine speed starts to drop, turn H
mixture needle anticlockwise to obtain maximum
engine speed again. And then turn H mixture needle
anticlockwise further to reduce engine speed 20 to
30 r/min (PB-2100), 10 to 20 r/min (PB-2155,
PB-2200SI) from maximum engine speed.

4. Adjust the L mixture needle to obtain maximum
idle speed.

5. Set idle speed in the range of 2,950 to 3,050 r/min
by turning idle adjust screw.

6. Turn L mixture needle anticlockwise to reduce
engine idle speed  200 to 300 r/min  and set engine
idle speed in the rage of 2,650 to 2,850 r/min.

NOTE : Engine speed must be allowed to stabilize
a minimum of 20 seconds after each adjustment of
L mixture needle to assure accurate tachometer
readings.

7. After adjusting carburettor, install White limiter cap
on L mixture needle and Red limiter cap on H mixture
needle as shown.

NOTE :  Before installing limiter caps, warm caps
in 90 

°

C hot water for smooth installation. Make it

sure to use pliers or appropriate instrument to take
warmed up cap out from the water.

8. Tap respective limiter caps to the bottoms as
shown.

9. Start engine again and make it sure engine runs
in the range of 2,400 to 3,200 r/min at idling and the
range of 6,800 to 7,700 r/min at WOT. Also make it
sure suitable acceleration.

Summary of Contents for PB-2100

Page 1: ...the time of publication ECHO SERVICE MANUAL Ord 403 11 Model PB 2100 PB 2110 ES 2100 ES 2400 contains lots of information for servicing this model 2 CONTENTS page 1 SERVICE INFORMATION 2 1 1 Specification 2 1 2 Technical data 3 1 3 Torque limits 4 1 4 Special repairing materials 4 1 5 Service limits 5 1 6 Special tools 6 2 EMISSION ADJUSTMENT GUIDE 7 2 1 General adjusting rules 7 2 2 Presetting id...

Page 2: ...pacitor discharge ignition system Spark plug RCJ 7Y Starter Type Automatic rewind start Rope diameter x length mm in 3 0 x 1000 0 12 x 39 4 3 0 x 920 0 12 x 36 2 Fuel Type Premixed two stroke fuel Mixture ratio 50 1 2 Petrol Minimum 89 octane petrol RON Two stroke air cooled engine oil ISO L EGD ISO CD13738 JASO FC Tank capacity L U S fl oz 0 5 16 9 Handle Type Rear Grip Blower Fan type Sirocco si...

Page 3: ...V 16 Secondary coil resistance kΩ 1 2 1 8 Pole shoe air gaps mm in 0 3 0 4 0 012 0 016 Ignition timing BTDC 28 Carburettor Idle adjust screw initial setting turn in 1 1 2 L mixture needle initial setting turn back 1 3 4 1 1 2 H mixture needle initial setting turn back 1 1 2 1 1 2 Test Pressure minimum MPa kgf cm2 psi 0 05 0 5 7 0 Metering lever height mm in 0 1 0 25 0 004 0 010 lower than diaphrag...

Page 4: ...0 95 Engine mount M4 35 50 3 5 5 0 30 45 Muffler M5 60 100 6 10 50 85 Others Fan case M5 30 45 3 0 4 5 26 40 Fan hub M8 160 200 16 20 140 175 Fan M8 160 200 16 20 140 175 Regular bolt nut M3 6 10 0 6 1 0 5 9 and screw M4 15 25 1 5 2 5 13 22 M5 25 45 2 5 4 5 22 40 M6 45 75 4 5 7 5 40 65 M8 110 150 11 15 95 130 1 4 Special repairing materials Material Location Remarks Thread locking sealant Starter ...

Page 5: ...ting is worn and aluminium can be seen B Piston outer diameter Min 32 13 1 265 C Piston pin bore Max 8 030 0 3161 D Piston ring groove Max 1 6 0 063 E Piston ring side clearance Max 0 1 0 004 F Piston pin outer diameter Min 7 970 0 3138 G Piston ring width Min 1 45 0 057 H Piston ring end gap Max 0 5 0 02 K Crankshaft runout Max 0 05 0 002 A B C D F G H K E ...

Page 6: ...mm Removing and installing hex socket bolt M5 6 897701 06030 Bearing wedge Removing and crankshaft ball bearings 7 897701 14732 Bearing tool Removing and installing crankcase ball bearings 8 897702 30131 Piston pin tool Removing and installing piston pin 9 897705 11520 Bearing tool Removing and installing con rod small end needle bearing 10 897714 24330 Oil seal tool Installing oil seals 11 897800...

Page 7: ...djust screw L mixture needle and H mixture needle 1 Turn L mixture needle clockwise until lean stop to cut easily 2 Using a sharp knife give triangle cut between the stopper wings Also cut the H limiter cap NOTE Be careful when cutting caps otherwise injury may result 3 Pull the caps off with pliers NOTE Do not rock back and forth when removing otherwise the needle may be damaged 4 Turn H and L mi...

Page 8: ...he range of 2 950 to 3 050 r min by turning idle adjust screw 6 Turn L mixture needle anticlockwise to reduce engine idle speed 200 to 300 r min and set engine idle speed in the rage of 2 650 to 2 850 r min NOTE Engine speed must be allowed to stabilize a minimum of 20 seconds after each adjustment of L mixture needle to assure accurate tachometer readings 7 After adjusting carburettor install Whi...

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