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SERVICE INFORMATION

CS-4400
CS-5100

13

CS-5100
2-3 Adjusting carburettor

1. Start engine and warm it up well for 2 - 3 minutes
with cycle of 5 seconds at WOT (Wide Open Throttle)
and 10 seconds at idling.

2. Using 1.5 mm wide blade screw driver, adjust L
mixture needle to obtain maximum idle speed.

3. Set idle speed to 3,500 r/min by turning idle adjust
screw (in the range of 3,300 to 3,700 r/min allowable).

4. Turn L mixture needle anticlockwise to reduce
engine idle speed 1000 r/min to set idle speed in
the range of 2,300 to 2,700 r/min.

NOTE : Engine speed must be allowed to stabilize
a minimum of 20 seconds after each adjustment of
L mixture needle to assure accurate tachometer
readings.

5. Turn H mixture needle anticlockwise at WOT until
engine speed drops less than 12,000 r/min.

6. Adjust WOT engine speed in the range of 12,500
to 13,500 r/min by turning H mixture needle
clockwise.

NOTE : During H mixture needle adjustment, do not
run engine at high speed without  load longer than
5 seconds.

7. If the engine speed at WOT is above 13,500 r/min,
adjust H mixture needle anticlockwise and set
maximum engine speed at less than 13,500 r/min.

8. After adjusting carburettor, Press the caps on L
and H mixture needles as shown.

9. Start engine again and make it sure engine runs
at idle speed in the range of 2,300 to 2,800 r/min
and at WOT engine speed in the range of 12,500 to
13,500 r/min. Also make it sure chain would not turn
at engine idle speed and suitable acceleration.

NOTE : Initial carburettor setting (Idle adjust screw,
L and H mixture needles) shown here is to start the
engine after restoration or carburettor change. Idle
adjust screw, L and H needles turn for designated
engine revolution through procedures indicated here
may vary. As long as idle and WOT engine speed is
set in given range, variance would be ignorable.

Summary of Contents for CS-4400

Page 1: ...ts of information for servicing this model 0 CONTENTS page 1 SERVICE INFORMATION 2 1 1 Specification 2 1 2 Technical data 3 1 3 Torque limits 4 1 4 Special repairing materials 5 1 5 Service limits 6 1...

Page 2: ...CDI Capacitor discharge ignition system with electronic timing advancer Spark plug RCJ 6Y Starter Type Automatic rewind Rope diameter x length mm in 3 5 x 1000 0 14 x 39 4 Fuel Type Premixed two stro...

Page 3: ...resistance k 1 7 2 2 Pole shoe air gaps mm in 0 30 0 40 0 012 0 016 Ignition timing at 800 r min BTDC 14 5 at 1500 r min BTDC 17 at 3000 r min BTDC 18 5 at 10000 r min BTDC 28 Carburettor Idle adjust...

Page 4: ...5 70 110 7 11 60 95 Muffler plate M4 15 25 1 5 2 5 13 22 Others Cylinder cover M4 25 45 2 5 4 5 22 40 Cushion Front handle M5 30 45 3 0 4 5 26 40 Oil tank M4 30 40 3 4 26 35 Auto oiler M4 15 25 1 5 2...

Page 5: ...ms Loctite 515 990610 00051 or equivalent Oil tank seams Loctite superflex 595 ThreeBond 1212 or equivalent Thread locking sealant Starter pawl screws Loctite 242 ThreeBond 1324 or equivalent Cushion...

Page 6: ...n 42 87 1 688 C Piston pin bore Max 9 025 0 3553 D Piston ring groove Max 1 3 0 051 E Piston ring side clearance Max 0 1 0 004 F Piston pin outer diameter Min 8 980 0 3535 G Piston ring width Min 1 15...

Page 7: ...iameter Min 44 89 1 767 C Piston pin bore Max 11 025 0 4341 D Piston ring groove Max 1 3 0 051 E Piston ring side clearance Max 0 1 0 004 F Piston pin outer diameter Min 10 980 0 4323 G Piston ring wi...

Page 8: ...suring metering lever hight on carburettor 8 897701 02830 Bearing wedge Removing and crankshaft ball bearings 9 897702 30131 Piston pin tool Removing and installing piston pin 10 897603 23030 PTO shaf...

Page 9: ...r serious engine damage may occur due to overspeeding 2 2 Presetting idle adjust screw L mixture needle and H mixture needle 1 Turn the L and H mixture needles out anticlockwise to rich side stop and...

Page 10: ...ment do not run engine at high speed without load longer than 5 seconds 7 If the engine speed at WOT is above 13 000r min adjust H mixture needle anticlockwise and set maximum engine speed at less tha...

Page 11: ...e power head and properly tensioned NOTE Make sure of proper installation of 45 cm guide bar and saw chain when adjusting carburettor or serious engine damage may occur due to overspeeding 2 2 Presett...

Page 12: ...and H mixture needle by aligning groove on limiter cap B to locating pin A on extension housing Make it sure that limiter cap face is leveled with extension housing top Do not press limiter cap deepe...

Page 13: ...he range of 12 500 to 13 500 r min by turning H mixture needle clockwise NOTE During H mixture needle adjustment do not run engine at high speed without load longer than 5 seconds 7 If the engine spee...

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