ECHO MARINE 200-DML-1 Owner'S Manual Download Page 17

 

17

 

 

MEMBRANE ELEMENT AND END PLUG SERVICE INSTRUCTIONS 

 

1) 

Remove the high pressure hoses and product tubing from the pressure vessel 

 

2) 

If needed remove the complete vessel 

 

3) 

Remove the three M6 bolts with a 5mm allen key on both sides of the vessel. 

 

4) 

Remove the three locking plates (locks) on both sides. 

 

5) 

Holding the product port, pull the product port end plug in one fast pull out of the vessel. 

 

Note:   Should the plugs O-ring (PL01) get stuck in the locks groove of the pressure vessel, it will be more 

difficult to pull the plug.  Tap the plug in and pull more vigorously. 

 

If the product port is mounted on the high pressure OUT side: 

 

 

6) 

Using a needle nose pliers, pull the membrane element on the product tube in flow direction. 

 

6b) 

Push out the remaining end plug from the opposite side with a pipe, boat hook, etc. 

 

If the product port is mounted on the high pressure IN side: 

 

6) 

Using a short pipe or wooden support, push out the membrane element together with the 
remaining end plug. 

 

Inspect the end plugs for hairline cracks or damages on the O-rings and O-ring grooves. 

 

7)       Insert the new membrane element, observing the correct position and direction of the lipped 

seal ring:  High pressure entry side of the membrane, lip against flow direction. 

 

8)     

If needed, clean the product port and end plug threads from remaining Teflon sealant and 
re-apply 3 wraps only. 

 

11)   

Insert the end plugs and reassemble all components visa versa. 

 

CAUTION:  Do not over tightening the product port/s. Hand tide plus ¼ turn.  Thread may damage! 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

 

 
 

Summary of Contents for 200-DML-1

Page 1: ...ries 6 Flow Diagram 7 10 Installation Instructions 11 Installation Instructions Options 12 13 System Operation Shut Down and Flush Procedure 14 Membrane Storage and Cleaning Procedure 15 Maintenance T...

Page 2: ...safe drinking water for many years to come if you follow the simple instructions in this owners guide The purpose of this manual is to allow you to become familiar with each component of your new ECH...

Page 3: ...d size high rejection TFC Polyamide thin film composite spiral wound single pass reverse osmosis element PRODUCT WATER QUALITY minimum 500 ppm TDS FEED WATER SALINITY RANGE up to 50 000 ppm TDS NaCl P...

Page 4: ...control panel completely assembled with 1 Pressure control valve 1 High pressure gauge 1 Product flow meter 1 Diverter 3 way valve 1 Breaker without boost pump or 2 Breakers with boost pump 6 1 Harden...

Page 5: ...nstalled as a second filter in flow direction Maintenance Kit 10 Pre filters 5 and or 20 microns 1 Spare sea strainer screen 2 Active carbon filters fresh water flush 1ltr High pressure pump oil Exten...

Page 6: ...6 FLOW DIAGRAM Shown with Optional Equipment...

Page 7: ...embrane is sealed within its housing by plugs at both ends Inside the housing is a small amount of preservative to keep the membrane moist and prevent bacterial growth The shelf life of the preservati...

Page 8: ...intake hose barb fitting of the high pressure pump lower fitting Secure the hose with hose supplied clamps CAUTION Install all plumbing to eliminate any air pockets in the system CAUTION If you have...

Page 9: ...ire much torque PRODUCT WATER TUBING Using the blue product water tubing connect the center fitting of the membrane housing with the bottom fitting inlet of the flow meter in the control panel Connect...

Page 10: ...o the freshwater storage tank Refer to flow diagram on page 6 Note Observe the flow direction indicated on the housing REJECT WATER TUBING HOSE BRINE Connect the outlet of the pressure control valve o...

Page 11: ...a screwdriver The only moving part in the pump other than the motor is the impeller magnet assembly This assembly rotates on a stationary spindle and up against a thrust washer Note The boost pump inc...

Page 12: ...eaning storage valve to the pre filter position towards the filter 4 Set the diverter valve to sample position left 5 Switch on the boost pump optional 6 Switch on the high pressure pump 7 Flush the a...

Page 13: ...now turn on larger fresh water pumps will cycle on and off Allow fresh water to flow until all salt water is flushed out of the RO System For the next flush procedure test how long it takes until the...

Page 14: ...n product salinity high Clean only to restore output CAUTION The use of chemicals or cleaning methods other than those outlined in the cleaning instructions will void the ECHO Tec Warranty CAUTION Cle...

Page 15: ...dissolved to guaranty sufficient contact surface Carbon flush filter Replace element every 6 months High pressure pump Change crankcase oil 7 5oz 0 2L SAE90Wt non detergent Initial change after 50 hrs...

Page 16: ...a water intake during navigation Tighten all hose clamps Reseal NPT fittings Move through hull fitting to lower location Excessive leakage between the high pressure pump head and crankcase with water...

Page 17: ...e pliers pull the membrane element on the product tube in flow direction 6b Push out the remaining end plug from the opposite side with a pipe boat hook etc If the product port is mounted on the high...

Page 18: ...ve the weep return ring 25 pressure ring 24 and V sleeve with support ring 23 from the valve casing 26 Remove the V sleeve 23 from the seal case 20 Inspect all parts including O ring 21 for wear and r...

Page 19: ...rotate the seal case as well so that the weep holes are down at the six o clock position Change the oil fill and the oil drain plugs Refer to the repair instructions as necessary for the proper assem...

Page 20: ...ho Marine Ltd will repair or replace at its option the product or component therein which upon examination by Echo Marine shall appear to be defective or not up to factory specifications To obtain war...

Page 21: ...rse osmosis membrane element s installed However if the ECHOTec system will not be put to use within 10 months of shipment there is a potential danger of the membrane element s fouling Therefore we of...

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