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Sensor Mounting:

When installing the DS1500 sensor to the mounting bracket, 

use hand tools only.  Do not use pneumatic or electric power 

tools.  Be sure to install the reinforcement strap.  Seat nylock 

nuts until contact is made with reinforcement strap.  Alternately 

tighten each nut 1/2 turn at a time until sensor body is securely 

fastened  to  bracket.   

Do  not  over  tighten  bolts.    Do  not 

mount near exhaust system.

NOTE:

The design of the DS1500 has changed.  If replacing or 

installing this sensor/magnet for the first time, please be 

sure to follow the gap adjustment instructions in 4.

1. Replace OEM bolt on carrier bearing with the supplied longer 

grade 5 bolt.

2. Mount brackets and sensor assembly as shown in figure 2, using 

the washers to position the height of the sensor.

3. The sensor must be mounted such that the magnet proceeds 

from the black wire to the red wire when the driveline rotates in 

reverse.

4. Adjust the air gap between the sensor face and the magnets to 

be around Ø 0.323”.  A 5/16” or 8mm drill bit may be used as a 

gap adjustment tool.  A “P” sized drill from a lettered drill bit set is 

preferred.

Page 3 of 4

LAB-107  Rev F

Figure 2

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