Ebsray E Series Installation, Operation & Maintenance Instructions Manual Download Page 6

 

 

10. 

Remove internal circlip. 

 
11. 

Remove pump end bearing. 

 
12. 

Remove adaptor plate complete with 
stationary seal face and 'O' Rings from 
body. 

 
13.  Remove mechanical seal rotary 

assembly by unlocking two grubscrews 
and withdrawing from shaft. 

 
14. 

Release pressure on bypass spring by 
releasing locknut and rotating 
adjusting screw anti-clockwise. 

 
15. 

Remove bypass valve adjusting cover 
assembly complete with retaining 
washer and bypass spring. 

 
16. 

Remove bypass valve blanking cover. 

 
17. 

Unlock bypass valve seat locknut. 

 
18. 

Withdraw bypass valve seat complete 
with bypass valve. 

 

4.4

 

INSPECTION

 

Inspect components for damage or excessive 
wear. Note that typical wear of components in 
EBSRAY's rotary internal gear positive 
displacement pumps tend to compensate 
each other and working clearances are to 
some extent maintained by this compensation. 
If pump performance has been satisfactory, 
existing components although worn, may still 
have adequate service life and could be used 
provided any burrs or sharp edges are 
removed prior to reassembly. 
 
It is recommended that all 'O' Rings and oil 
selas be replaced when pump has been 
disassembled. 
 
Check mechanical seal faces for wear or 
damage. 
 
Major refurbishing of the pump should be 
done in line with reconditioning to an 'as new' 
status as replacing or repairing one 
component will have an effect on other 
components and the working clearances of 
the pump. 

 

4.5

 

REASSEMBLY- PRELIMINARY

 

 

For dimensions & clearances, refer to 
table of clearances and figure 6. 

 

1. 

Ensure all parts are clean before 
assembly. Remove any burrs. 

 
2. 

If replacing inner rotor pin: 

 

 

Press in until home ensuring 
squareness to cover. 

 

3. 

If replacing inner rotor bearing: 

 

 

Press in. Machine or ream to achieve 
required clearance on inner rotor pin    
ensuring squareness and concentricity 
with inner rotor O.D.  

 
4. 

Carry out preliminary sizing checks: 

 

a) 

Outer rotor in body radial clearance 
Note:  If  checking  by  feeler  gauge       
method allowance or compensation 
must be made for eccentricity caused 
by: 

 

 

1) 

Weight of rotor.  

 

 

2) 

Clearances in shaft bearings. 

 

 

3) 

Lack of support at drive end. 

 

 

To measure clearance insert feeler 
gauge at two opposite measurement 
points 'X' and 'X'. Add the two 
clearances together and divide by 2. 
This will give the radial clearance 'X'. 

 

b) 

Inner rotor width, outer rotor tooth 
depth and cover crescent length must 
be a matched dimension. 

 

c) 

Clearance between inner rotor and 
cover crescent remembering to make 
allowance for inner rotor pin to bearing 
clearance. 

 

 

5. 

Ensure all suction/pressure circulation 
tube assemblies are clear of any 
obstructions. 

 

6. 

EBSRAY recommend replacement of 
all gaskets, seals and 'O' Rings at 
every overhaul, to ensure positive 
sealing. 

 

Summary of Contents for E Series

Page 1: ...Publication 2080 04 EBSRAY PUMPS INSTALLATION OPERATION MAINTENANCE INSTRUCTIONS E SERIES MODEL E20HD...

Page 2: ...uld be stored in a dry covered area If storage is required for other than a short period prior to installation special preservatives and protective wrappings will be required 1 4 INSPECTION ON RECEIPT...

Page 3: ...data for specific coupling types Figure 1 Figure 2 ANGULAR MISALIGNMENT as shown in Fig 1 should be corrected before eccentricity Refer Fig 3 Use feeler gauge reading at 90 intervals the amount of co...

Page 4: ...ars to minimise tooth wear The inner rotor B or idler remains in almost hydraulic balance requiring only minimal torsional load to effectively follow the outer drive rotor 3 3 APPLICATIONS The field o...

Page 5: ...umber and quantity required Refer to Drawing No A300001H 3 Advise complete delivery instructions transport company etc 4 2 PREPARATION FOR DISASSEMBLY 1 Obtain the appropriate Work Permit if required...

Page 6: ...ne with reconditioning to an as new status as replacing or repairing one component will have an effect on other components and the working clearances of the pump 4 5 REASSEMBLY PRELIMINARY For dimensi...

Page 7: ...over shaft apply a medium strength thread locking adhesive Loctite 243 or equivalent to the two grubscrews and lock into position ensuring grubscrews locate in groove of shaft 3 Fit mechanical seal st...

Page 8: ...Adjust shim quantity until clearance is set to 0 05 to 0 08 mm 17 Loosen bearing carrier capscrews and slowly tighten adjustment screws until rotor is pulled back in body Assemble inner rotor over in...

Page 9: ...oltage and phases b If engine driven check governor setting and engine speed 4 System discharge head too high check system head friction losses and bypass valve setting 5 Excessive suction restriction...

Page 10: ...g suction line restrictions created by i Inadequate pipe sizes excessive line lengths ii Incorrect selection of valves fittings etc iii Strainer not permitting free flow of liquid to pump b Increasing...

Page 11: ...25 VALVE COVER 1 26 O RING 1 27 SOCKET HEAD CAPSCREW 4 28 BLANKING COVER 1 29 O RING 1 30 SOCKET HEAD CAPSCREW 4 31 VALVE SEAT 1 32 LOCK NUT 1 33 SPRING BYPASS VALVE 1 34 ADJUSTING SCREW BYPASS VALVE...

Page 12: ...12...

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