ebm-papst W8E500-GJ03-01 Operating Instructions Manual Download Page 6

Operating instructions

W8E500-GJ03-01

Translation of the original operating instructions

4. CONNECTION AND STARTUP

4.1 Mechanical connection

CAUTION
Cutting and crushing hazard when removing device
from packaging

Blades can bend
→ Carefully remove the device from its packaging, by the fan

housing. Strictly avoid shocks.

→ Wear safety shoes and cut-resistant safety gloves.

CAUTION
Heavy load when unpacking device

Risk of physical injury, such as back injuries.
→ Two people should work together to remove the device from

its packaging.

;

Check the device for transport damage. Damaged devices are not to
be installed.

;

Install the undamaged device in accordance with your application.

;

Do not perform any modifications, additions or conversions on the
device. Replacing the terminal box is not permitted.

NOTE
Motor capacitor

→ The product is equipped with a motor capacitor with safety

protection class P0/S0 according to EN 60252-1. Take this
into consideration when fitting it to the end product on the
basis of applicable regulations.

CAUTION
Possible damage to the device

If the device slips during installation, serious damage can result.
→ Ensure that the device is securely positioned at its place of

installation until all fastening screws have been tightened.

4.2 Electrical connection

DANGER
Voltage on the device

Electric shock
→ Always connect a protective earth first.
→ Check the protective earth.

DANGER
Faulty insulation

Risk of fatal injury from electric shock
→ Use only cables that meet the specified installation

regulations for voltage, current, insulation material, capacity,
etc.

→ Route cables so that they cannot be touched by any

rotating parts.

DANGER
Electrical charge (>50 µC) between phase conductor and
protective earth connection after switching off supply
with multiple devices connected in parallel.

Electric shock, risk of injury
→ Ensure sufficient protection against accidental contact.

Before working on the electrical hookup, short the supply
and PE connections.

CAUTION
Voltage

The fan is a built-in component and has no disconnecting switch.
→ Only connect the fan to circuits that can be switched off with

an all-pole disconnection switch.

→ When working on the fan, secure the system/machine in

which the fan is installed so as to prevent it from being
switched back on.

NOTE
Water ingress into wires or cables

Water ingress at the customer end of the cable can damage the
device.
→ Make sure the end of the cable is connected in a dry

environment.

Only connect the device to circuits that can be switched off with
an all-pole disconnection switch.

4.2.1 Requirements

;

Check whether the data on the nameplate match the connection data
and the data for the operating capacitor.

;

Before connecting the device, make sure the power supply matches
the device voltage.

;

Only use cables designed for the current level indicated on the
nameplate.
For determining the cross-section, note the sizing criteria according
to EN 61800-5-1. The protective earth must have a cross-section
equal to or greater than that of the phase conductor.
We recommend the use of 105 °C cables. Ensure that the minimum
cable cross-section is at least
AWG 26 / 0.13 mm².

Ground conductor contact resistance according to EN 61800-5-1

Compliance with the impedance specifications according to EN 61800-5-
1 for the protective earth connection circuit must be verified in the end
application.
Depending on the circumstances of installation, it may be necessary to
connect an additional protective earth conductor to the extra protective
earth terminal on the device.
The protective earth terminal is on the housing and has a ground
conductor symbol and a bore hole.

4.2.2 Residual current circuit breaker (RCCB)

Only pulse-current sensitive and/or universal residual current
devices (type A or B) are permitted. As with variable
frequency drives, residual current devices cannot provide
personal safety while operating the device.

4.2.3 Voltage control

With speed control using transformers or electronic voltage
regulators (e.g. phase control), excessive current may occur.
In addition, depending on how the device is installed, noises
can occur with phase control.

Item no. 10096-5-9970 · ENU · Change 89187 · Approved 2016-04-18 · Page 6 / 12

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com

[email protected]  

Summary of Contents for W8E500-GJ03-01

Page 1: ...led operated maintained and otherwise used by suitably qualified trained and authorized technical staff Only authorized specialists are permitted to install the device to carry out a test run and to perform work on the electrical installation 1 3 Basic safety rules 1 1 3 Basic safety rules The safety hazards associated with the device must be assessed again following installation in the final prod...

Page 2: ...r Secure the device against accidental contact Before working on the system machine wait until all parts have come to a standstill WARNING Rotating device Long hair and dangling items of clothing jewelry and the like can become entangled and be pulled into the device Injuries can result Do not wear any loose fitting or dangling clothing or jewelry while working on rotating parts Protect long hair ...

Page 3: ...ollowing ways is prohibited and could be hazardous Operating the device in an unbalanced state e g due to dirt deposits or ice formation Operation in medical equipment with a life sustaining or life support function Operation with external vibrations Conveying solids in the flow medium Painting the device Connections e g screws coming loose during operation Opening the terminal box during operatio...

Page 4: ... Direction of air flow V 2 Tightening torque 1 5 0 2 Nm 3 Cable diameter min 6 mm max 12 mm tightening torque 2 0 3 Nm Item no 10096 5 9970 ENU Change 89187 Approved 2016 04 18 Page 4 12 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com zakaz ventilatorry ru ...

Page 5: ...rotor on bottom rotor on top on request Condensation drainage holes On rotor side Mode S1 Motor bearing Ball bearing Touch current according to IEC 60990 measuring circuit Fig 4 TN system 3 5 mA Electrical hookup Via terminal box capacitor integrated and connected Motor protection Thermal overload protector TOP with basic insulation with cable Axial Protection class I with customer connection of p...

Page 6: ...circuits that can be switched off with an all pole disconnection switch When working on the fan secure the system machine in which the fan is installed so as to prevent it from being switched back on NOTE Water ingress into wires or cables Water ingress at the customer end of the cable can damage the device Make sure the end of the cable is connected in a dry environment Only connect the device to...

Page 7: ...ls Connect the thermal overload protector TOP Use a screwdriver to do so When connecting ensure that no wire ends fan out The terminal strip is equipped with a penetration guard Insert the leads until they meet resistance Seal the terminal box 4 3 3 Cable routing Water must be prevented from reaching the cable gland along the cable Fans installed lying flat Make sure the cable is routed in a U sha...

Page 8: ... the thermal overload protector correctly will invalidate your warranty claim Item no 10096 5 9970 ENU Change 89187 Approved 2016 04 18 Page 8 12 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com zakaz ventilatorry ru ...

Page 9: ...ction diagram L U1 blue Z brown N U2 black PE green yellow TOP gray Item no 10096 5 9970 ENU Change 89187 Approved 2016 04 18 Page 9 12 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com zakaz ventilatorry ru ...

Page 10: ...nect the device from the power supply at the supply line s main switch When disconnecting be sure to disconnect the ground connection last 5 MAINTENANCE MALFUNCTIONS POSSIBLE CAUSES AND REMEDIES Do not perform any repairs on your device Send the device to ebm papst for repair or replacement WARNING Live terminals and connections even with device switched off Electric shock Wait five minutes after ...

Page 11: ...protection are fixed criteria The following section contains recommendations for ecological disposal of the product and its components 5 3 1 Country specific legal requirements NOTE Country specific legal requirements Always observe the applicable country specific legal regulations with regard to the disposal of products or waste occurring in the various phases of the life cycle The corresponding ...

Page 12: ...he proper procedures for electronic scrap Please contact ebm papst for any other questions on disposal Item no 10096 5 9970 ENU Change 89187 Approved 2016 04 18 Page 12 12 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com zakaz ventilatorry ru ...

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