ebm-papst W6D800-NG13-01 Operating Instructions Manual Download Page 8

Operating instructions

W6D800-NG13-01

Translation of the original operating instructions

;

For sizes 500 and 630, screws M8 with a tightening torque of max.
20 Nm.

;

For size 800, screws M10 with a tightening torque of max. 40 Nm.

The tightening torques specified above are based on the following values
are only valid for them:

The contact surfaces must be flat.

The fan must not be strained on fastening.

As every application is different, the tightening torque recommended
by ebm-papst must be checked in the application concerned.

4.2 Electrical connection

DANGER
Voltage on the device

Electric shock
→ Always connect a protective earth first.
→ Check the protective earth.

DANGER
Faulty insulation

Risk of fatal injury from electric shock
→ Use only cables that meet the specified installation

regulations for voltage, current, insulation material, capacity,
etc.

→ Route cables so that they cannot be touched by any

rotating parts.

DANGER
Electrical charge (>50 µC) between phase conductor and
protective earth connection after switching off supply
with multiple devices connected in parallel.

Electric shock, risk of injury
→ Ensure sufficient protection against accidental contact.

Before working on the electrical hookup, short the supply
and PE connections.

CAUTION
Voltage

The fan is a built-in component and has no disconnecting switch.
→ Only connect the fan to circuits that can be switched off with

an all-pole disconnection switch.

→ When working on the fan, secure the system/machine in

which the fan is installed so as to prevent it from being
switched back on.

NOTE
Water ingress into wires or cables

Water ingresses at the customer cable end and can damage the
device.
→ Make sure the end of the cable is connected in a dry

environment and that the connection point is lower than the
motor if possible.

Only connect the device to circuits that can be switched off with
an all-pole disconnection switch.

4.2.1 Requirements

;

Check whether the information on the nameplate matches the
connection data.

;

Before connecting the device, make sure the power supply matches
the device voltage.

;

Only use cables designed for the current level indicated on the
nameplate.
For determining the cross-section, note the sizing criteria according
to EN 61800-5-1. The protective earth must have a cross-section
equal to or greater than that of the phase conductor.
We recommend the use of 105 °C cables. Ensure that the minimum
cable cross-section is at least
AWG 26 / 0.13 mm².

4.2.2 Residual current circuit breaker (RCCB)

If the use of a residual current device (RCD) is required in your
installation, only pulse-current sensitive and/or AC/DC-
sensitive residual current devices (type A or B) are
permissible. As with variable frequency drives, residual current
devices cannot provide personal safety while operating the
device.

4.2.3 Voltage control

NOTE

Current overshoots may occur if speed control is implemented
by transformers or electronic voltage regulators (e.g. phase
control). Depending on the type of installation of the device,
noise and vibration may also occur in the case of phase
control. Vibration can lead to bearing damage and thus
premature failure.

Heating-up of the motor when using voltage control must be checked by
the customer following installation in the end device.

4.2.4 Variable frequency drive

Please use a variable frequency drive only after consultation with ebm-
papst.

For operation with variable frequency drives, install sinusoidal
filters that work on all poles (phase-phase and phase-ground)
between the drive and the motor.
During operation with variable frequency drives, an all-pole
sine filter protects the motor against high-voltage transients that
can destroy the coil insulation system, and against harmful
bearing currents.

Heating-up of the motor when using a variable frequency drive must be
checked by the customer following installation in the end device.

4.3 Connecting the cables

The device has external leads.

;

First connect the "PE" (protective earth).

Connect the cables according to your application. When doing so,
observe Chapter 4.4 Connection diagram.

Fig. 1: Recommended stripped lengths in mm

Item no. 16111-5-9970 · ENU · Change 98149 · Approved 2020-10-01 · Page 8 / 13

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com

Summary of Contents for W6D800-NG13-01

Page 1: ...ized technical staff Only authorized specialists are permitted to install the device to carry out a test run and to perform work on the electrical installation 1 3 Basic safety rules 1 1 3 Basic safety rules The safety hazards associated with the device must be assessed again following installation in the final product The locally applicable industrial safety regulations are always to be observed ...

Page 2: ...the fan to be able to get past the fan 1 6 Mechanical movement DANGER Rotating device Risk of injury to body parts coming into contact with the rotor or the impeller Secure the device against accidental contact Before working on the system machine wait until all parts have come to a standstill WARNING Rotating device Long hair and dangling items of clothing jewelry and the like can become entangle...

Page 3: ...ing the device in the following ways is prohibited and could be hazardous Operating the device in an unbalanced state e g due to dirt deposits or ice formation Resonant operation operation with severe vibration This also includes vibration transmitted to the fan from the customer installation Operation in medical equipment with a life sustaining or life support function Conveying solids in the flo...

Page 4: ... dimensions in mm 1 Airflow direction V 2 Cable halogen free 6G 0 75 mm 6x crimped splices 3 Mounting holes for FlowGrid Item no 16111 5 9970 ENU Change 98149 Approved 2020 10 01 Page 4 13 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com ...

Page 5: ...pport struts only in X position as illustrated or rotor on bottom 2 For horizontal shaft installation position the cable exit must be at the bottom right Item no 16111 5 9970 ENU Change 98149 Approved 2020 10 01 Page 5 13 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com ...

Page 6: ...s PP plastic Guard grille material Steel coated with black plastic RAL 9005 Number of blades 5 Blade pitch 0 Airflow direction V Direction of rotation Clockwise viewed toward rotor Degree of protection IP54 Insulation class F Moisture F Environmental H protection class H2 Ambient temperature note If there is a risk of ice formation the fan is only to be operated with a heating tape in the fan hous...

Page 7: ...rovides an ideal means of connecting the electrical connections of the motor heating tape and drip pan The terminal box kit to suit the AxiCool fan housing and motor is available from ebm papst under the following item number Motor connection Item no M__110 M__138 AC 50015 1 7612 Installation instructions are included with every ebm papst terminal box kit and must be heeded on assembly 4 CONNECTIO...

Page 8: ...device voltage Only use cables designed for the current level indicated on the nameplate For determining the cross section note the sizing criteria according to EN 61800 5 1 The protective earth must have a cross section equal to or greater than that of the phase conductor We recommend the use of 105 C cables Ensure that the minimum cable cross section is at least AWG 26 0 13 mm 4 2 2 Residual cur...

Page 9: ...witched back on NOTE Lack of motor protection Without motor protection the motor can overheat and suffer damage Connect the thermal overload protector installed in the winding The motors are equipped with thermal overload protectors to protect the devices Check to make sure that the thermal overload protector is correctly connected before each operation Failure to connect the thermal overload prot...

Page 10: ...ange of rotation direction by reversing two phases Δ Delta connection L1 black L2 blue L3 brown TW Thermal overload protector gray 2x PE green yellow Item no 16111 5 9970 ENU Change 98149 Approved 2020 10 01 Page 10 13 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com ...

Page 11: ...n switch When disconnecting be sure to disconnect the ground connection last 5 MAINTENANCE MALFUNCTIONS POSSIBLE CAUSES AND REMEDIES Do not perform any repairs on your device Send the device to ebm papst for repair or replacement WARNING Live terminals and connections even with device switched off Electric shock Wait five minutes after disconnecting the voltage at all poles before opening the devi...

Page 12: ...ure 5 2 Safety inspection What to check How to check How often What action Contact protection cover for intactness or damage Visual inspection At least every 6 months Repair or replacement of device Device for damage to blades and housing Visual inspection At least every 6 months Replacement of device Fastening the cables Visual inspection At least every 6 months Fasten Fastening the protective ea...

Page 13: ... external rotor motors from ebm papst Mulfingen GmbH Co KG Ferrite magnets can be disposed of in the same way as normal iron and steel Electrical insulating materials on the product in cables and wires are made of similar materials and are therefore to be treated in the same manner The materials concerned are as follows Miscellaneous insulators used in the terminal box Power cables Cables for inte...

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