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Operating instructions

W4E420-CU05-37

Translation of the original operating instructions

4.5 Checking connections

;

Ensure isolation from supply (all phases).

;

Make sure a restart is impossible

;

Check the cables for proper fit.

4.6 Switching on the device

The device may only be switched on if it has been installed properly and
in accordance with its intended use, including the required safety
mechanisms and professional electrical hookup. This also applies for
devices which have already been equipped with plugs and terminals or
similar connectors by the customer.

WARNING
Hot motor housing

Risk of fire
→ Ensure that no combustible or flammable materials are

located close to the fan.

;

Before switching on, check the device for visible external damage
and make sure the protective devices are functional.

;

Check the fan's air flow paths for foreign matter and remove any
foreign matter found.

;

Apply the nominal supply voltage.

NOTE
Damage to the device from vibration

Bearing damage, shorter service life
→ Low-vibration operation of the fan must be ensured over the

entire speed control range.

→ Severe vibration can arise for instance from inexpert

handling, transportation damage and resultant imbalance or
be caused by component or structural resonance.

→ Speed ranges with excessively high vibration levels and

possibly resonant frequencies must be determined in the
course of fan commissioning.

→ Either run through the resonant range as quickly as

possible with speed control or find another remedy.

→ Operation with excessively high vibration levels can

lead to premature failure.

4.7 Switching off the device

;

Disconnect the device from the power supply at the supply line's
main switch.

;

When disconnecting, be sure to disconnect the ground connection last.

5. MAINTENANCE, MALFUNCTIONS, POSSIBLE
CAUSES AND REMEDIES

Do not perform any repairs on your device. Send the device to ebm-
papst for repair or replacement.

WARNING
Live terminals and connections even with device
switched off

Electric shock
→ Wait five minutes after disconnecting the voltage at all poles

before opening the device.

CAUTION
Electric charge on capacitor after device is switched off

Electric shock, risk of injury
→ Discharge the capacitors before working on the device.

CAUTION
The motor restarts automatically when operating voltage
is applied, e.g. after a power failure.

Risk of injury
→ Keep out of the device's danger zone.
→ When working on the device, switch off the line voltage

and ensure that it cannot be switched back on.

→ Wait until the device comes to a stop.

NOTE

If the device is not operated for a lengthy period in installed
condition in a dry environment, it is to be started up and
operated at full speed for one hour at least every four months. If
the device is not operated for a lengthy period in installed
condition in a damp environment (e.g. outdoors), it is to be
started up and operated at full speed for at least two hours once
a month to move the bearings and allow any condensate that
may have ingressed to evaporate.

Malfunction/fault

Possible cause

Possible remedy

Impeller not
running smoothly

Imbalance in rotating
parts

Clean the device;
replace it if imbalance
persists after cleaning.
Make sure no
weight clips are
removed during
cleaning.

Motor not turning

Mechanical blockage

Switch off, isolate
from supply and
remove mechanical
blockage.

Line voltage faulty

Check line voltage,
restore power supply.

Faulty connection

Isolate from supply,
correct connection;
see connection
diagram.

Thermal overload
protector activated

Allow motor to cool
off, locate and rectify
cause of error,
release restart lockout
if necessary

Impermissible point of
operation

Check point of
operation

Item no. 10419-5-9970 · ENU · Change 241886 · Approved 2021-10-15 · Page 9 / 11

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com

Summary of Contents for W4E420-CU05-37

Page 1: ...ed by suitably qualified trained and authorized technical staff Only authorized specialists are permitted to install the device to carry out a test run and to perform work on the electrical installation 1 3 Basic safety rules 1 1 3 Basic safety rules The safety hazards associated with the device must be assessed again following installation in the final product The locally applicable industrial sa...

Page 2: ...cur following installation appropriate shielding measures have to be taken by the user NOTE Electrical or electromagnetic interference after installing the device in customer equipment Verify that the entire setup is EMC compliant 1 7 Mechanical movement DANGER Rotating device Risk of injury to body parts coming into contact with the rotor or the impeller Secure the device against accidental conta...

Page 3: ...ld be hazardous Operating the device in an unbalanced state e g due to dirt deposits or ice formation Resonant operation operation with severe vibration This also includes vibration transmitted to the fan from the customer installation Operation in medical equipment with a life sustaining or life support function Conveying solids in the flow medium Painting the device Connections e g screws coming...

Page 4: ... 3 1 Product drawing All dimensions in mm 1 Direction of air flow V 2 Cable FEP AWG20 4x splice Item no 10419 5 9970 ENU Change 241886 Approved 2021 10 15 Page 4 11 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com ...

Page 5: ...rotection classes This information relates to this component s basic design The final protection class is based on the component s intended installation and connection Motor capacitor according to EN 60252 1 in safety protection class S0 Comment on CE Commissioning not permitted in the European Economic Area Approval CSA C22 2 No 100 UL 1004 1 EAC With regard to cyclic speed loads note that the ro...

Page 6: ...meet the specified installation regulations for voltage current insulation material capacity etc Route cables so that they cannot be touched by any rotating parts DANGER Electrical charge 50 µC between phase conductor and protective earth connection after switching off supply with multiple devices connected in parallel Electric shock risk of injury Ensure sufficient protection against accidental c...

Page 7: ... following installation in the end device 4 2 4 Variable frequency drive Please use a variable frequency drive only after consultation with ebm papst For operation with variable frequency drives install sinusoidal filters that work on all poles phase phase and phase ground between the drive and the motor During operation with variable frequency drives an all pole sine filter protects the motor aga...

Page 8: ...uctions 4 4 Connection diagram U1 blue Z brown U2 black PE green yellow Item no 10419 5 9970 ENU Change 241886 Approved 2021 10 15 Page 8 11 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com ...

Page 9: ...n your device Send the device to ebm papst for repair or replacement WARNING Live terminals and connections even with device switched off Electric shock Wait five minutes after disconnecting the voltage at all poles before opening the device CAUTION Electric charge on capacitor after device is switched off Electric shock risk of injury Discharge the capacitors before working on the device CAUTION ...

Page 10: ...ver for intactness or damage Visual inspection At least every 6 months Repair or replacement of device Device for damage to blades and housing Visual inspection At least every 6 months Replacement of device Fastening the cables Visual inspection At least every 6 months Fasten Fastening the protective earth terminal Visual inspection At least every 6 months Fasten Insulation of cables for damage Vi...

Page 11: ...external rotor motors from ebm papst Mulfingen GmbH Co KG Ferrite magnets can be disposed of in the same way as normal iron and steel Electrical insulating materials on the product in cables and wires are made of similar materials and are therefore to be treated in the same manner The materials concerned are as follows Miscellaneous insulators used in the terminal box Power cables Cables for inter...

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