ebm-papst W4D630-DJ01-02 Operating Instructions Manual Download Page 7

Operating instructions

W4D630-DJ01-02

Translation of the original operating instructions

For operation with frequency converters, fit sinusoidal filters that
work on all poles (phase-phase and phase-earth) between the
frequency converter and the motor.
During operation with frequency converters, an all-pole sine
filter protects the motor against high-voltage transients that can
destroy the winding insulation system, and against harmful
bearing currents.

Heating of the motor due to use of a frequency converter must be
checked in the application by the customer.

4.3 Connection in terminal box

4.3.1 Preparing connection lines for the connection

Strip the cable just enough so that the screwed cable gland is tight and
the terminals are relieved of strain. Tightening torque, see chapter 3.1
Product drawing.

4.3.2 Connecting cables with terminals

;

Remove the cap from the screwed cable gland.

Remove the cap only in those places where cables are inserted.

;

Insert the line(s) (not included in the standard scope of delivery) into
the terminal box.

;

First connect the "PE" (protective earth) connection.

;

Connect the lines to the corresponding terminals.

;

Connect the thermal overload protector (TOP).

Use a screwdriver to do so.
During the connection work, ensure that no cables splice off.
The terminal strip is equipped with a penetration prevention device.

;

Insert the strands until they meet resistance.

;

Seal the terminal box.

4.3.3 Cable routing

No water may penetrate along the cable in the direction of the cable gland.

Fans installed lying flat

Make sure that the cable is routed in the form of a loop (water trap).

Fig. 2: Fan installed lying flat, cable routed as a water trap.

Fans installed in upright position

When routing the cable, ensure that the screwed cable glands are
arranged at the bottom. The cables must always be routed downwards.

Fig. 3: Cable routing for fans installed upright.

4.3.4 Motor protection

CAUTION
Voltage

The device is a built-in component with no isolating switch.
→ Connect the device to a suitable tripping device.
→ Only connect the device to circuits which can be de-

energised with an all-pole disconnection switch.

→ When working on the device, the system/machine in

which the device is installed must be secured so as to
prevent it from being switched back on.

NOTE
Lack of motor protection

Without motor protection, the motor can overheat and suffer
damage.
→ Connect up the thermal overload protector installed in the coil.

The motors are equipped with thermal overload protectors to protect the
devices.
Check to make sure that the thermal overload protector is correctly
connected before each operation.
Failure to connect up the thermal overload protector correctly will
invalidate your warranty claim.

Item no. 10246-5-9970 · ENG · Revision 84951 · Release 2015-05-05 · Page 7 / 10

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com

Summary of Contents for W4D630-DJ01-02

Page 1: ...d technical staff Only authorised specialists are permitted to install the device to carry out a test run and to perform work on the electrical installation 1 3 Basic safety rules 1 1 3 Basic safety r...

Page 2: ...hair loose items of clothing and jewellery could become entangled and pulled into the device You could be injured Do not wear any loose clothing or jewellery while working on rotating parts Protect l...

Page 3: ...ce in the following ways is particularly prohibited and may cause hazards Operating the device with an imbalance e g caused by dirt deposits or icing Operation in medical equipment with a life sustain...

Page 4: ...the unit mm 1 Direction of air flow A 2 Tightening torque 1 5 0 2 Nm 3 Cable diameter min 7 mm max 14 mm tightening torque 2 0 3 Nm Item no 10246 5 9970 ENG Revision 84951 Release 2015 05 05 Page 4 1...

Page 5: ...dity class F3 1 Mounting position Any Condensate discharge holes On rotor and stator sides Operation mode S1 Motor bearing Ball bearing Touch current acc IEC 60990 measuring network Fig 4 TN system 3...

Page 6: ...end on the customers side and can damage the device Make sure that the cable end is connected in a dry environment Connect the device only to circuits that can be switched off using an all pole disco...

Page 7: ...ntil they meet resistance Seal the terminal box 4 3 3 Cable routing No water may penetrate along the cable in the direction of the cable gland Fans installed lying flat Make sure that the cable is rou...

Page 8: ...ion Y Star connection L1 V1 blue L2 U1 black L3 W1 brown W2 yellow U2 green V2 white TOP 2 x grey PE green yellow Item no 10246 5 9970 ENG Revision 84951 Release 2015 05 05 Page 8 10 ebm papst Mulfing...

Page 9: ...all screws and screwed cable glands are properly tightened 4 7 Switch on device The device is not to be switched on until it has been installed properly and in accordance with its intended use includ...

Page 10: ...diagram Thermal overload protector responded Allow motor to cool off locate and rectify cause of error if necessary cancel restart lock out Unacceptable operating point Check operating point Overtemp...

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