ebm-papst W3G990-CS35-88 Operating Instructions Manual Download Page 7

Operating instructions

W3G990-CS35-88

Translation of the original operating instructions

4.2 Electrical connection

DANGER
Voltage on the device

Electric shock
→ Always connect a protective earth first.
→ Check the protective earth.

DANGER
Faulty insulation

Risk of fatal injury from electric shock
→ Use only cables that meet the specified installation

regulations for voltage, current, insulation material, capacity,
etc.

→ Route cables so that they cannot be touched by any

rotating parts.

DANGER
Electrical charge (>50 µC) between phase conductor and
protective earth connection after switching off supply
with multiple devices connected in parallel.

Electric shock, risk of injury
→ Ensure sufficient protection against accidental contact.

Before working on the electrical hookup, short the supply
and PE connections.

CAUTION
Voltage

The fan is a built-in component and has no disconnecting switch.
→ Only connect the fan to circuits that can be switched off with

an all-pole disconnection switch.

→ When working on the fan, secure the system/machine in

which the fan is installed so as to prevent it from being
switched back on.

NOTE
Water ingress into wires or cables

Water ingress at the customer end of the cable can damage the
device.
→ Make sure the end of the cable is connected in a dry

environment.

Only connect the device to circuits that can be switched off with
an all-pole disconnection switch.

4.2.1 Requirements

;

Check whether the information on the nameplate matches the
connection data.

;

Before connecting the device, make sure the power supply matches
the device voltage.

;

Only use cables designed for the current level indicated on the
nameplate.
For determining the cross-section, note the sizing criteria according
to EN 61800-5-1. The protective earth must have a cross-section
equal to or greater than that of the phase conductor.
We recommend the use of 105 °C cables. Ensure that the minimum
cable cross-section is at least
AWG 26 / 0.13 mm².

Protective earth contact resistance according to EN 61800-5-1

Compliance with the resistance specifications according to EN 61800-5-
1 for the protective earth connection circuit must be verified in the end
application. Depending on the installation situation, it may be necessary
to connect an additional protective earth conductor by way of the extra
protective earth terminal provided on the device. The protective earth
terminal is located on the housing and provided with a protective earth
symbol and a hole.

4.2.2 Reactive currents

Because of the EMC filter integrated for compliance with EMC
limits (interference emission and immunity to interference),
reactive currents can be measured in the supply line even
when the motor is at a standstill and the line voltage is switched
on.

The values are typically in the range < 250 mA

At the same time, the effective power in this operating state
(operational readiness) is typically < 4 W.

4.2.3 Residual current circuit breaker (RCCB)

If the use of a residual current device (RCD) is required in your
installation, only AC/DC-sensitive residual current devices
(type B or B+) are permissible. As with variable frequency
drives, residual current devices cannot provide personal safety
while operating the device. When the device power supply is
switched on, pulsed charging currents from the capacitors in the
integrated EMC filter can lead to the instant tripping of residual
current devices. We recommend the use of residual current
circuit breakers (RCCB) with a trip threshold of 300 mA and
delayed tripping (super-resistant, characteristic K).

4.2.4 Locked-rotor protection

Due to the locked-rotor protection, the starting current (LRA) is
equal to or less than the nominal current (FLA).

4.3 Connection in terminal box

4.3.1 Preparing cables for connection

Only strip the cable as far as necessary, ensuring that the cable gland is
sealed and there is no strain on the connections.
Only strip the cable as far as necessary, ensuring that the cable gland is
sealed and there is no strain on the connections. For tightening torques,
see Chapter 3.1 Product drawing.

NOTE
Tightness and strain relief are dependent on the cable
used.

→ This must be checked by the user.

Item no. 57476-5-9970 · ENU · Change 238019 · Approved 2021-10-14 · Page 7 / 14

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com

Summary of Contents for W3G990-CS35-88

Page 1: ...pecialists are permitted to install the device to carry out a test run and to perform work on the electrical installation 1 3 Basic safety rules 1 1 3 Basic safety rules The safety hazards associated with the device must be assessed again following installation in the final product The locally applicable industrial safety regulations are always to be observed when working on the device Keep the wo...

Page 2: ... g in conjunction with open and closed loop control devices If impermissible radiation levels occur following installation appropriate shielding measures have to be taken by the user NOTE Electrical or electromagnetic interference after installing the device in customer equipment Verify that the entire setup is EMC compliant 1 7 Mechanical movement DANGER Rotating device Risk of injury to body par...

Page 3: ...Using the device within the permitted ambient temperature range see Chapter 3 6 Transport and storage conditions and Chapter 3 2 Nominal data Operating the device with all protective devices Following the operating instructions Improper use In particular operating the device in the following ways is prohibited and could be hazardous Operating the device in an unbalanced state e g due to dirt depos...

Page 4: ...ns in mm 1 Direction of air flow A 2 Cable diameter min 5 mm max 13 mm tightening torque 4 0 6 Nm 3 Tightening torque 3 5 0 5 Nm Item no 57476 5 9970 ENU Change 238019 Approved 2021 10 14 Page 4 14 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com ...

Page 5: ...ent setup 3 4 Technical description Weight 56 6 kg Size 990 mm Motor size 150 Rotor surface Painted black Electronics housing material Die cast aluminum painted black Blade material Sheet aluminum insert painted black sprayed with PP plastic Fan housing material Sheet steel galvanized and coated with light gray plastic RAL 7035 Guard grille material Steel coated with light gray plastic RAL7035 Num...

Page 6: ...mitted ambient temp for motor transport storage 40 C 3 7 Electromagnetic compatibility EMC immunity to interference According to EN 61000 6 2 industrial environment EMC circuit feedback According to EN 61000 3 2 3 EMC interference emission According to EN 61000 6 4 industrial environment 4 CONNECTION AND STARTUP 4 1 Mechanical connection CAUTION Cutting and crushing hazard when removing device fro...

Page 7: ...1 for the protective earth connection circuit must be verified in the end application Depending on the installation situation it may be necessary to connect an additional protective earth conductor by way of the extra protective earth terminal provided on the device The protective earth terminal is located on the housing and provided with a protective earth symbol and a hole 4 2 2 Reactive current...

Page 8: ... ensure that no wire ends fan out Fig 2 Connecting wires to terminals Seal the terminal box 4 3 3 Cable routing Water must be prevented from reaching the cable gland along the cable NOTE Damage caused by moisture penetration Moisture can penetrate into the terminal box if water is constantly present at the cable glands To prevent the constant accumulation of water at the cable glands the cable sho...

Page 9: ...rameter set 2 PWM control Fan device address 1 Max PWM 100 Min PWM 5 Save set value to EEPROM No Set value requirement Analog linear Direction of action parameter set 1 Positive heating Direction of action parameter set 2 Positive heating Item no 57476 5 9970 ENU Change 238019 Approved 2021 10 14 Page 9 14 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7...

Page 10: ...s relay floating status contact break for failure KL3 1 RSA Bus connection RS485 RSA MODBUS RTU SELV KL3 2 RSB Bus connection RS485 RSB MODBUS RTU SELV KL3 3 GND Reference ground for control interface SELV KL3 4 Ain1 U Analog input 1 set value 0 10 V Ri 100 kΩ adjustable curve only usable as alternative to input Ain1 I SELV KL3 5 10 V Fixed voltage output 10 VDC 10 V 3 max 10 mA short circuit proo...

Page 11: ... digital input Din3 normal pin open or applied voltage 5 50 VDC inverse bridge to GND or applied voltage 1 VDC SELV KL3 10 GND Reference ground for control interface SELV KL3 11 Ain2 U Analog input 2 measured value 0 10 V Ri 100 kΩ adjustable curve only usable as alternative to input Ain2 I SELV KL3 12 20 V Fixed voltage output 20 VDC 20 V 25 10 max 50 mA short circuit proof power supply for ext d...

Page 12: ...witching off the device for maintenance Switch off the device via the control input Do not switch the motor e g in cyclic operation on and off via power supply Disconnect the device from the power supply When disconnecting be sure to disconnect the ground connection last 5 INTEGRATED PROTECTIVE FEATURES The integrated protective functions cause the motor to switch off automatically in the event of...

Page 13: ...n evaporate If cleaning does not eliminate vibrations the fan may need to be rebalanced To have it rebalanced contact ebm papst The fan is equipped with maintenance free ball bearings The lifetime lubrication of the ball bearings is designed for a service life of 40 000 hours If bearing replacement is necessary after that period contact ebm papst Adapt the maintenance intervals to the actual level...

Page 14: ...etallic materials are generally considered to be fully recyclable Separate the components for recycling into the following categories Steel and iron Aluminum Non ferrous metal e g motor windings Plastics particularly with brominated flame retardants in accordance with marking Insulating materials Cables and wires Electronic scrap e g circuit boards Only ferrite magnets and not rare earth magnets a...

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