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Operating instructions

W3G910-KV12-03

Translation of the original operating instructions

4.7 Checking connections

;

Ensure isolation from supply (all phases).

;

Make sure a restart is impossible

;

Check the cables for proper fit.

;

Screw the terminal box cover back on again. Terminal box tightening
torque, see Chapter 3.1 Product drawing.

;

Route the cables in the terminal box so that the terminal box cover
closes without resistance.

;

Use all screw plugs. Insert the screws by hand to avoid damage to
the threads.

;

Make sure the terminal box is completely closed and sealed and that
all screws and cable glands have been properly tightened.

4.8 Switching on the device

The device may only be switched on if it has been installed properly and
in accordance with its intended use, including the required safety
mechanisms and professional electrical hookup. This also applies for
devices which have already been equipped with plugs and terminals or
similar connectors by the customer.

WARNING
Hot motor housing

Risk of fire
→ Ensure that no combustible or flammable materials are

located close to the fan.

;

Before switching on, check the device for visible external damage
and make sure the protective devices are functional.

;

Check the fan's air flow paths for foreign matter and remove any
foreign matter found.

;

Apply the nominal supply voltage.

;

Start the device by changing the input signal.

NOTE
Damage to the device from vibration

Bearing damage, shorter service life
→ Low-vibration operation of the fan must be ensured over the

entire speed control range.

→ Severe vibration can arise for instance from inexpert

handling, transportation damage and resultant imbalance or
be caused by component or structural resonance.

→ Speed ranges with excessively high vibration levels and

possibly resonant frequencies must be determined in the
course of fan commissioning.

→ Either run through the resonant range as quickly as

possible with speed control or find another remedy.

→ Operation with excessively high vibration levels can

lead to premature failure.

4.9 Switching off the device

Switching off the device during operation:

;

Switch off the device via the control input.

;

Do not switch the motor (e.g. in cyclic operation) on and off via power
supply.

Switching off the device for maintenance:

;

Switch off the device via the control input.

;

Do not switch the motor (e.g. in cyclic operation) on and off via power
supply.

;

Disconnect the device from the power supply.

;

When disconnecting, be sure to disconnect the ground connection last.

5. INTEGRATED PROTECTIVE FEATURES

The integrated protective functions cause the motor to switch off
automatically in the event of the faults described in the table.

Fault

Safety feature description/
function

Rotor position detection error

An automatic restart follows.

Blocked rotor

;

After the blockage is

removed, the motor restarts
automatically.

Line undervoltage (line voltage
outside of permitted nominal
voltage range)

;

If the line voltage returns to

permitted values, the motor
restarts automatically.

Phase failure

A phase of the supply voltage
fails for at least 5 s.

;

When all phases are correctly

supplied again, the motor
automatically restarts after 10-40
s.

6. MAINTENANCE, MALFUNCTIONS, POSSIBLE
CAUSES AND REMEDIES

Do not perform any repairs on your device. Send the device to ebm-
papst for repair or replacement.

WARNING
Live terminals and connections even with device
switched off

Electric shock
→ Wait five minutes after disconnecting the voltage at all poles

before opening the device.

CAUTION
If control voltage or a stored speed set value is applied,
the motor will restart automatically, e.g. after a power
failure.

Risk of injury
→ Keep out of the device’s danger zone.
→ When working on the device, switch off the line voltage

and ensure that it cannot be switched back on.

→ Wait until the device comes to a stop.
→ After working on the device, remove any tools or other

objects from the device.

NOTE

If the device is not operated for a lengthy period in installed
condition in a dry environment, it is to be started up and
operated at full speed for one hour at least every four months. If
the device is not operated for a lengthy period in installed
condition in a damp environment (e.g. outdoors), it is to be
started up and operated at full speed for at least three hours
once a month to move the bearings and allow any condensate
that may have ingressed to evaporate.

Malfunction/fault

Possible cause

Possible remedy

Item no. 56202-5-9970 · ENU · Change 230627 · Approved 2023-01-04 · Page 14 / 17

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com

Summary of Contents for W3G910-KV12-03

Page 1: ...authorized specialists are permitted to install the device to carry out a test run and to perform work on the electrical installation 1 3 Basic safety rules 1 1 3 Basic safety rules The safety hazard...

Page 2: ...be thrown out by the fan when in operation Never step on the guard grill or subject the guard grill to load Do not place any objects on the guard grill There must be sufficient space around the fan t...

Page 3: ...ems with phase conductor grounding or in IT power systems The device is to be used in networks with network quality characteristics as per EN 50160 Using the device only in stationary systems Performi...

Page 4: ...ning torque is designed for PVC cables If the cable materials are different the tightening torque may have to be adjusted 3 Tightening torque 1 5 0 2 Nm 4 Attachment holes for FlowGrid 91000 2 2957 no...

Page 5: ...of the necessary recess for mounting the fan housing in the end device BG630 D 785 mm BG710 D 830 mm BG800 D 950 mm BG910 D 1050 mm Item no 56202 5 9970 ENU Change 230627 Approved 2023 01 04 Page 5 1...

Page 6: ...gs The dimensions must be requested from ebm papst If other air conduction geometries are used on the installation side the ebm papst evaluation loses its validity the conformity must be confirmed aga...

Page 7: ...nforms to IEC 61000 3 12 provided that the short circuit power Ssc at the connection point of the customer system to the public power grid is greater than or equal to 250 times the rated output of the...

Page 8: ...e that the minimum cable cross section is at least AWG 26 0 13 mm Protective earth contact resistance according to EN 61800 5 1 Compliance with the resistance specifications according to EN 61800 5 1...

Page 9: ...6228 1 for flexible cable 0 25 mm 4 mm NOTE The cable and cable cross section must be selected taking into account the max starting current of the drive and the type of cable routing see Chapter 4 2 2...

Page 10: ...sile stress between the terminal and the cable gland The cable must be provided with strain relief The cable glands must be tight Fit the terminal box cover making sure that the sealing surfaces are c...

Page 11: ...eristic curve P1 IN SELV CON2 IO3 Function parameterizable see Optional interface functions table Factory setting Analog output 0 10 V max 5 mA function Fan modulation level Characteristic curve param...

Page 12: ...159 0 Ain2 0 10V PWM analog input D159 2 Ri 100K characteristic curve parameterizable f PWM 1k 10KHz SELV Ain2 4 20mA analog input Ri 125R characteristic curve parameterizable SELV D159 3 Din3 active...

Page 13: ...operating instructions 4 6 Equivalent circuit diagrams Item no 56202 5 9970 ENU Change 230627 Approved 2023 01 04 Page 13 17 ebm papst Mulfingen GmbH Co KG Bachm hle 2 D 74673 Mulfingen Phone 49 0 793...

Page 14: ...supply Switching off the device for maintenance Switch off the device via the control input Do not switch the motor e g in cyclic operation on and off via power supply Disconnect the device from the p...

Page 15: ...LED orange Message at status relay 1 Current limitation in action 2 Line impedance too high DC link voltage unstable 3 Power limiter in action 4 Output stage temperature high 5 Motor temperature high...

Page 16: ...ls to the actual level of dust exposure 6 3 Safety inspection NOTE High voltage test The integrated EMC filter has Y capacitors The tripping current is exceeded when AC testing voltage is applied Test...

Page 17: ...num Non ferrous metal e g motor windings Plastics particularly with brominated flame retardants in accordance with marking Insulating materials Cables and wires Electronic scrap e g circuit boards Onl...

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