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Operating instructions

W3G800-GT21-01

Translation of the original operating instructions

Approval

UL 1004-7 + 60730-1; EAC; CSA
C22.2 No. 77 + CAN/CSA-E60730-1

With regard to cyclic speed loads, note that the rotating parts of
the device are designed for a maximum of one million load
cycles. If you have special questions, consult ebm-papst for
support.

;

Use the device in accordance with its degree of protection.

Information on surface quality

The surfaces of the products conform to the generally applicable industrial
standard. The surface quality may change during the production period.
This has no effect on strength, dimensional stability and dimensional
accuracy.
The color pigments in the paints used perceptibly react to UV light over
the course of time. This does not however in any way affect the
technical properties of the products. The product is to be protected against
UV radiation to prevent the formation of patches and fading. Changes in
color are not a reason for complaint and are not covered by the warranty.

3.5 Mounting data

Any further mounting data required can be taken from the product
drawing or Section Chapter 4.1 Mechanical connection.

Strength class of
screws

8.8

;

Secure the screws against unintentional loosening (e.g. use self-
locking screws).

3.6 Transport and storage conditions

Max. permitted
ambient temp. for
motor (transport/
storage)

+80 °C

Min. permitted
ambient temp. for
motor (transport/
storage)

-40 °C

3.7 Electromagnetic compatibility

EMC immunity to
interference

According to EN 61000-6-2 (industrial
environment)

EMC interference
emission

According to EN 55022 (Class B,
household environment)

If several devices are switched in parallel on the supply side
so that the line current of the arrangement is in the range of 16-
75 A, then this arrangement conforms to IEC 61000-3-12
provided that the short-circuit power S

sc

at the connection point

of the customer system to the public power system is greater
than or equal to 120 times the rated output of the arrangement.
It is the responsibility of the installation engineer or operator/
owner of the device to ensure, if necessary after consultation
with the network operator, that this device is only connected to
a connection point with a S

sc

value that is greater than or equal

to 120 times the rated output of the arrangement.

4. CONNECTION AND STARTUP

4.1 Mechanical connection

CAUTION
Cutting and crushing hazard when removing device
from packaging

Blades can bend
→ Carefully remove the device from its packaging, by the fan

housing. Strictly avoid shocks.

→ Wear safety shoes and cut-resistant safety gloves.

CAUTION
Device weighs over 25 kg! Heavy load when unpacking
device.

Risk of physical injury, such as back injuries.
→ Use suitable hoisting equipment to remove the device from

its packaging.

CAUTION
The blades of the impeller could be damaged.

→ Carefully set down the fan on a soft surface. Make sure the

blades are not subjected to load.

→ Following installation, make sure the impeller moves

easily and that the blades of the impeller are not deformed or
bent and do not catch at any point.

NOTE
Damage to the device from vibration

Bearing damage, shorter service life
→ The fan must not be subjected to force or excessive vibration

from sections of the installation.

→ If the fan is connected to air ducts, the connection should

be isolated from vibration, e.g. using compensators or similar
elements.

→ Ensure stress-free attachment of the fan to the

substructure.

;

Check the device for transport damage. Damaged devices are not to
be installed.

;

Install the undamaged device in accordance with your application.

CAUTION
Possible damage to the device

If the device slips during installation, serious damage can result.
→ Ensure that the device is securely positioned at its place of

installation until all fastening screws have been tightened.

The fan must not be strained on fastening.

4.2 Electrical connection

DANGER
Voltage on the device

Electric shock
→ Always connect a protective earth first.
→ Check the protective earth.

Item no. 50260-5-9970 · ENU · Change 209539 · Approved 2021-02-09 · Page 6 / 14

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com

Summary of Contents for W3G800-GT21-01

Page 1: ...pecialists are permitted to install the device to carry out a test run and to perform work on the electrical installation 1 3 Basic safety rules 1 1 3 Basic safety rules The safety hazards associated with the device must be assessed again following installation in the final product The locally applicable industrial safety regulations are always to be observed when working on the device Keep the wo...

Page 2: ... g in conjunction with open and closed loop control devices If impermissible radiation levels occur following installation appropriate shielding measures have to be taken by the user NOTE Electrical or electromagnetic interference after installing the device in customer equipment Verify that the entire setup is EMC compliant 1 7 Mechanical movement DANGER Rotating device Risk of injury to body par...

Page 3: ...ntenance work Conveying air at an ambient air pressure between 800 mbar and 1050 mbar Using the device within the permitted ambient temperature range see Chapter 3 6 Transport and storage conditions and Chapter 3 2 Nominal data Operating the device with all protective devices Following the operating instructions Improper use In particular operating the device in the following ways is prohibited an...

Page 4: ...ction of air flow V 2 Cable diameter min 4 mm max 10 mm tightening torque 4 0 6 Nm 3 Tightening torque 3 5 0 5 Nm 4 Mounting holes for FlowGrid Item no 50260 5 9970 ENU Change 209539 Approved 2021 02 09 Page 4 14 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com ...

Page 5: ...ined using a motor impeller combination in a standardized measurement setup 3 4 Technical description Weight 42 8 kg Size 800 mm Motor size 150 Rotor surface Painted black Electronics housing material Die cast aluminum painted black Blade material Sheet aluminum insert sprayed with PP plastic Fan housing material Sheet steel galvanized and coated with black plastic RAL 9005 Guard grille material S...

Page 6: ...is the responsibility of the installation engineer or operator owner of the device to ensure if necessary after consultation with the network operator that this device is only connected to a connection point with a Ssc value that is greater than or equal to 120 times the rated output of the arrangement 4 CONNECTION AND STARTUP 4 1 Mechanical connection CAUTION Cutting and crushing hazard when remo...

Page 7: ...e with the resistance specifications according to EN 61800 5 1 for the protective earth connection circuit must be verified in the end application Depending on the installation situation it may be necessary to connect an additional protective earth conductor by way of the extra protective earth terminal provided on the device The protective earth terminal is located on the housing and provided wit...

Page 8: ...with the seals provided in the terminal box Route the wire s not included in scope of delivery into the terminal box First connect the PE protective earth Connect the wires to the corresponding terminals Use a screwdriver to do so When connecting ensure that no wire ends fan out Fig 2 Connecting wires to terminals Seal the terminal box 4 3 3 Cable routing Water must be prevented from reaching the ...

Page 9: ...ade for the device by ebm papst Mode parameter set 1 PWM control Mode parameter set 2 PWM control Fan device address 1 Max PWM 100 Min PWM 5 Save set value to EEPROM Yes Set value requirement Analog linear Direction of action parameter set 1 Positive heating Direction of action parameter set 2 Positive heating Item no 50260 5 9970 ENU Change 209539 Approved 2021 02 09 Page 9 14 ebm papst Mulfingen...

Page 10: ... contact changeover contact common connection contact rating 250 VAC max 2 A AC1 min 10 mA KL2 3 NC Status relay floating status contact break for failure KL 3 1 RSA Bus connection RS485 RSA MODBUS RTU SELV KL 3 2 RSB Bus connection RS485 RSB MODBUS RTU SELV KL 3 3 10 GND Reference ground for control interface SELV KL 3 4 Ain1 U Analog input 1 set value 0 10 V Ri 100 kΩ adjustable curve only usabl...

Page 11: ...o EEPROM setting the integrated controller s direction of action can be selected via bus or digital input Din3 normal pin open or applied voltage 5 50 VDC inverse bridge to GND or applied voltage 1 VDC SELV KL 3 11 Ain2 U Analog input 2 measured value 0 10 V Ri 100 kΩ adjustable curve only usable as alternative to input Ain2I SELV KL 3 12 20 V Fixed voltage output 20 VDC 20 V 25 10 max 50 mA short...

Page 12: ... supply Switching off the device for maintenance Switch off the device via the control input Do not switch the motor e g in cyclic operation on and off via power supply Disconnect the device from the power supply When disconnecting be sure to disconnect the ground connection last 5 INTEGRATED PROTECTIVE FEATURES The integrated protective functions cause the motor to switch off automatically in the...

Page 13: ...rly for proper operation and soiling The frequency of checking is to be adapted accordingly depending on the degree of soiling DANGER Risk of injury from rotating fan Only clean when not in motion Do not disconnect the fan from the power supply just switch it off via the control input This will prevent start up of the fan Dirt deposits on the motor housing can cause overheating of the motor Soilin...

Page 14: ...erve the applicable country specific legal regulations with regard to the disposal of products or waste occurring in the various phases of the life cycle The corresponding disposal standards are also to be heeded 6 3 2 Disassembly Disassembly of the product must be performed or supervised by qualified personnel with the appropriate technical knowledge The product is to be disassembled into suitabl...

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