ebm-papst W3G500-KM03-I1 Operating Instructions Manual Download Page 9

Operating instructions

W3G500-KM03-I1

Translation of the original operating instructions

For movable lines, the bending radius must be at least 15 times the
outside diameter of the cable.

Protective earth contact resistance according to EN 61800-5-1

Compliance with the resistance specifications according to EN 61800-5-
1 for the protective earth connection circuit must be verified in the end
application. Depending on the installation situation, it may be necessary
to connect an additional protective earth conductor by way of the extra
protective earth terminal provided on the device. The protective earth
terminal is located on the housing and provided with a protective earth
symbol and a hole.

4.2.2 Reactive currents

Because of the EMC filter integrated for compliance with EMC
limits (interference emission and immunity to interference),
reactive currents can be measured in the supply line even
when the motor is at a standstill and the line voltage is switched
on.

The values are typically in the range < 250 mA

At the same time, the effective power in this operating state
(operational readiness) is typically < 4 W.

4.2.3 Residual current circuit breaker (RCCB)

If the use of a residual current device (RCD) is required in your
installation, only AC/DC-sensitive residual current devices
(type B or B+) are permissible. As with variable frequency
drives, residual current devices cannot provide personal safety
while operating the device. When the device power supply is
switched on, pulsed charging currents from the capacitors in the
integrated EMC filter can lead to the instant tripping of residual
current devices. We recommend the use of residual current
circuit breakers (RCCB) with a trip threshold of 300 mA and
delayed tripping (super-resistant, characteristic K).

4.2.4 Basic insulation of the alarm relay

As the alarm relay only has basic insulation (for TN/TT
systems) or functional insulation (for phase-conductor-grounded
networks) with respect to the supply voltage, and not double
insulation like the rest of the interface, corresponding precautions
must be taken for industrial applications (EN 61800-5-1).
→ The voltage switched by the alarm relay (e.g. 24 VDC)

must then have no electrical connection to the 10 V output, 0-
10 V control input and GND (electrically isolated interface).

4.2.5 Locked-rotor protection

Due to the locked-rotor protection, the starting current (LRA) is
equal to or less than the nominal current (FLA).

4.3 Connecting the cables

The device has external leads.

;

First connect the "PE" (protective earth).

Connect the cables according to your application. When doing so,
observe Chapter 4.5 Connection diagram.

4.3.1 Cable routing

Water must be prevented from reaching the cable exit along the cable.

NOTE
Damage caused by moisture penetration.

Moisture can penetrate into the terminal box if water is
constantly present at the cable glands.
→ To prevent the constant accumulation of water at the cable

glands, the cable should be routed in a U-shaped loop
wherever possible.

→ If this is not possible, a drip edge can be produced by

fitting a cable tie directly in front of the cable gland for example.

For installation position with horizontal shaft the cables must always be
routed downward.

4.4 Factory settings

Factory settings made for the device by ebm-papst.

Mode parameter set 1

PWM control

Mode parameter set 2

PWM control

Fan/device address

1

Max. PWM / %

100

Min. PWM / %

10

Save set value to
EEPROM

No

Set value requirement

Analog (linear)

Direction of action
parameter set 1

Positive (heating)

Direction of action
parameter set 2

Positive (heating)

Item no. 55192-5-9970 · ENU · Change 222314 · Approved 2021-04-23 · Page 9 / 13

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com

Summary of Contents for W3G500-KM03-I1

Page 1: ...install the device to carry out a test run and to perform work on the electrical installation 1 3 Basic safety rules 1 1 3 Basic safety rules The safety hazards associated with the device must be ass...

Page 2: ...appropriate shielding measures have to be taken by the user NOTE Electrical or electromagnetic interference after installing the device in customer equipment Verify that the entire setup is EMC compl...

Page 3: ...ctions Improper use In particular operating the device in the following ways is prohibited and could be hazardous Operating the device in an unbalanced state e g due to dirt deposits or ice formation...

Page 4: ...l dimensions in mm 1 Airflow direction V 2 Cable PVC AWG22 5x wire end ferrule 3 Cable PVC AWG18 5x wire end ferrule Item no 55192 5 9970 ENU Change 222314 Approved 2021 04 23 Page 4 13 ebm papst Mulf...

Page 5: ...ort struts only in X position as illustrated or rotor on bottom 2 For horizontal shaft installation position the cable exit must be at the bottom right Item no 55192 5 9970 ENU Change 222314 Approved...

Page 6: ...ed measurement setup 3 4 Technical description Weight 11 165 kg Size 500 mm Motor size 84 Rotor surface Painted black Electronics housing material Die cast aluminum painted black Blade material Press...

Page 7: ...l fan housing is available from ebm papst under the following item number Size Item no 500 mm 00500 2 7680 During assembly comply with the installation instructions included with each ebm papst heatin...

Page 8: ...ion concerned 4 2 Electrical connection DANGER Voltage on the device Electric shock Always connect a protective earth first Check the protective earth DANGER Faulty insulation Risk of fatal injury fro...

Page 9: ...sulation of the alarm relay As the alarm relay only has basic insulation for TN TT systems or functional insulation for phase conductor grounded networks with respect to the supply voltage and not dou...

Page 10: ...elay floating status contact common connection contact rating 250 VAC 2A AC1 min 10 mA basic insulation on supply side and reinforced insulation on control interface side 2 8 0 10V yellow Analog input...

Page 11: ...and resultant imbalance or be caused by component or structural resonance Speed ranges with excessively high vibration levels and possibly resonant frequencies must be determined in the course of fan...

Page 12: ...ocate and rectify cause of error release restart lockout if necessary Ambient temperature too high Reduce the ambient temperature Reset by reducing control input to 0 Impermissible point of operation...

Page 13: ...the applicable country specific legal regulations with regard to the disposal of products or waste occurring in the various phases of the life cycle The corresponding disposal standards are also to be...

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