ebm-papst W3G400-IC22-53 Operating Instructions Manual Download Page 7

Operating instructions

W3G400-IC22-53

Translation of the original operating instructions

DANGER
Electrical charge (>50 µC) between phase conductor and
protective earth connection after switching off supply
with multiple devices connected in parallel.

Electric shock, risk of injury
→ Ensure sufficient protection against accidental contact.

Before working on the electrical hookup, short the supply
and PE connections.

CAUTION
Voltage

The fan is a built-in component and has no disconnecting switch.
→ Only connect the fan to circuits that can be switched off with

an all-pole disconnection switch.

→ When working on the fan, secure the system/machine in

which the fan is installed so as to prevent it from being
switched back on.

NOTE
Water ingress into wires or cables

Water ingress at the customer end of the cable can damage the
device.
→ Make sure the end of the cable is connected in a dry

environment.

Only connect the device to circuits that can be switched off with
an all-pole disconnection switch.

4.2.1 Requirements

;

Check whether the information on the nameplate matches the
connection data.

;

Before connecting the device, make sure the power supply matches
the device voltage.

;

Only use cables designed for the current level indicated on the
nameplate.
For determining the cross-section, note the sizing criteria according
to EN 61800-5-1. The protective earth must have a cross-section
equal to or greater than that of the phase conductor.
We recommend the use of 105 °C cables. Ensure that the minimum
cable cross-section is at least
AWG 26 / 0.13 mm².

Protective earth contact resistance according to EN 61800-5-1

Compliance with the resistance specifications according to EN 61800-5-
1 for the protective earth connection circuit must be verified in the end
application. Depending on the installation situation, it may be necessary
to connect an additional protective earth conductor by way of the extra
protective earth terminal provided on the device. The protective earth
terminal is located on the housing and provided with a protective earth
symbol and a hole.

4.2.2 Reactive currents

Because of the EMC filter integrated for compliance with EMC
limits (interference emission and immunity to interference),
reactive currents can be measured in the supply line even
when the motor is at a standstill and the line voltage is switched
on.

The values are typically in the range < 250 mA

At the same time, the effective power in this operating state
(operational readiness) is typically < 4 W.

4.2.3 Residual current circuit breaker (RCCB)

If the use of a residual current device (RCD) is required in your
installation, only pulse-current sensitive and/or AC/DC-
sensitive residual current devices (type A or B) are
permissible. As with variable frequency drives, residual current
devices cannot provide personal safety while operating the
device. When the device power supply is switched on, pulsed
charging currents from the capacitors in the integrated EMC
filter can lead to the instant tripping of residual current devices.
We recommend the use of residual current circuit breakers
(RCCB) with a trip threshold of 300 mA and delayed tripping
(super-resistant, characteristic K).

4.2.4 Locked-rotor protection

Due to the locked-rotor protection, the starting current (LRA) is
equal to or less than the nominal current (FLA).

4.3 Connecting the cables

The device has external leads.

;

First connect the "PE" (protective earth).

Connect the cables according to your application. When doing so,
observe Chapter 4.4 Connection diagram.

4.3.1 Cable routing

Water must be prevented from reaching the cable exit along the cable.

NOTE
Damage caused by moisture penetration.

Moisture can penetrate into the terminal box if water is
constantly present at the cable glands.
→ To prevent the constant accumulation of water at the cable

glands, the cable should be routed in a U-shaped loop
wherever possible.# If this is not possible, a drip edge can
be produced by fitting a cable tie directly in front of the cable
gland for example.

Fans installed lying flat

Fig. 1: Fan installed lying flat, cable routed in a U-shaped loop.

Item no. 51883-5-9970 · ENU · Change 93960 · Approved 2017-06-23 · Page 7 / 12

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com

Summary of Contents for W3G400-IC22-53

Page 1: ...erwise used by suitably qualified trained and authorized technical staff Only authorized specialists are permitted to install the device to carry out a test run and to perform work on the electrical i...

Page 2: ...after installing the device in customer equipment Verify that the entire setup is EMC compliant 1 7 Mechanical movement DANGER Rotating device Risk of injury to body parts coming into contact with th...

Page 3: ...ons Improper use In particular operating the device in the following ways is prohibited and could be hazardous Operating the device in an unbalanced state e g due to dirt deposits or ice formation Res...

Page 4: ...ensions in mm 1 Direction of air flow V 2 Cable PVC AWG18 5x tin plated wire ends 3 Cable PVC AWG22 3x tin plated wire ends Item no 51883 5 9970 ENU Change 93960 Approved 2017 06 23 Page 4 12 ebm paps...

Page 5: ...in a standardized measurement setup 3 4 Technical description Weight 8 52 kg Fan size 400 mm Rotor surface Painted black Electronics housing material Die cast aluminum Blade material Press fitted she...

Page 6: ...of the impeller could be damaged Carefully set down the fan on a soft surface Make sure the blades are not subjected to load Following installation make sure the impeller moves easily and that the bl...

Page 7: ...symbol and a hole 4 2 2 Reactive currents Because of the EMC filter integrated for compliance with EMC limits interference emission and immunity to interference reactive currents can be measured in th...

Page 8: ...pright Fig 2 Cable routing for fans installed upright The cables must always be routed downward Item no 51883 5 9970 ENU Change 93960 Approved 2017 06 23 Page 8 12 ebm papst Mulfingen GmbH Co KG Bachm...

Page 9: ...ting instructions 4 4 Connection diagram Drawing preliminary Item no 51883 5 9970 ENU Change 93960 Approved 2017 06 23 Page 9 12 ebm papst Mulfingen GmbH Co KG Bachm hle 2 D 74673 Mulfingen Phone 49 0...

Page 10: ...power supply Disconnect the device from the power supply When disconnecting be sure to disconnect the ground connection last 5 INTEGRATED PROTECTIVE FEATURES The integrated protective functions cause...

Page 11: ...months Open holes Welds for crack formation Visual inspection At least every 6 months Replace device Abnormal bearing noise acoustic At least every 6 months Replace device 6 3 Disposal For ebm papst e...

Page 12: ...aterials and are therefore to be treated in the same manner The materials concerned are as follows Miscellaneous insulators used in the terminal box Power cables Cables for internal wiring Electrolyti...

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