ebm-papst W3G400-CC22-51 Operating Instructions Manual Download Page 11

Operating instructions

W3G400-CC22-51

Translation of the original operating instructions

Line voltage faulty

Check line voltage,
restore power
supply, apply control
signal.

Faulty connection

Isolate from supply,
correct connection;
see connection
diagram.

Motor/electronics
overtemperature

Deficient cooling

Improve cooling. Let
the device cool down.
To reset the error
message, switch off
the line voltage for at
least 25 s and then
switch it on again.

Thermal overload
protector activated

Allow motor to cool
off, locate and rectify
cause of error,
release restart lockout
if necessary

Ambient temperature
too high

Reduce the ambient
temperature.
Reset by reducing
control input to 0.

Impermissible point of
operation

Correct the operating
point. Let the device
cool down.

In the event of further malfunctions, contact ebm-papst.

6.1 Cleaning

To ensure a long service life, check the fans regularly for proper
operation and soiling. The frequency of checking is to be adapted
accordingly depending on the degree of soiling.

DANGER
Risk of injury from rotating fan.

→ Only clean when not in motion. Do not disconnect the fan

from the power supply, just switch it off via the control input.
This will prevent start-up of the fan.

;

Dirt deposits on the motor housing can cause overheating of the motor.

;

Soiling of the impeller can cause vibration that will shorten the service
life of the fan.

;

Severe vibration can destroy the fan.

;

In such cases, switch off the fan immediately and clean it.

;

The preferred method of cleaning is dry cleaning, e.g. using
compressed air.

;

Do not use aggressive cleaning agents!

NOTE
Damage to the device during cleaning

Malfunction possible
→ Do not clean the device using a water jet or high-pressure

cleaner.

→ Do not use any acid, alkali or solvent-basedcleaning

agents.

→ Do not use any pointed or sharp-edged objects for cleaning

;

Completely remove any cleaning agents used.

;

If severe corrosion is visible on load-bearing or rotating parts, switch
off the device immediately and replace it.

;

Repair of load-bearing or rotating parts is not permitted!

;

Operate the fan for 2 hours at maximum speed so that any water that
has ingressed can evaporate.

;

If cleaning does not eliminate vibrations, the fan may need to be
rebalanced. To have it rebalanced, contact ebm-papst.

;

The fan is equipped with maintenance-free ball bearings. The lifetime
lubrication of the ball bearings is designed for a service life of 40,000
hours.

;

If bearing replacement is necessary after that period, contact ebm-
papst.

;

Adapt the maintenance intervals to the actual level of dust exposure.

6.2 Safety inspection

NOTE
High-voltage test

The integrated EMC filter has Y capacitors. The tripping current
is exceeded when AC testing voltage is applied.
→ Test the device with DC voltage when you perform the

legally required high-voltage test. The voltage to be used
corresponds to the peak value of the AC voltage required by
the standard.

What to check

How to check

How often

What action?

Contact
protection
cover for
intactness or
damage

Visual inspection At least every

6 months

Repair or
replacement of
device

Device for
damage to
blades and
housing

Visual inspection At least every

6 months

Replacement of
device

Fastening the
cables

Visual inspection At least every

6 months

Fasten

Fastening the
protective earth
terminal

Visual inspection At least every

6 months

Fasten

Insulation of
cables for
damage

Visual inspection At least every

6 months

Replace cables

Condensation
drainage holes
for clogging,
where necessary

Visual inspection At least every

6 months

Open holes

Welds for crack
formation

Visual inspection At least every

6 months

Replace device

Abnormal
bearing noise

acoustic

At least every
6 months

Replace device

Item no. 51110-5-9970 · ENU · Change 211129 · Approved 2020-07-16 · Page 11 / 12

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com

Summary of Contents for W3G400-CC22-51

Page 1: ...authorized specialists are permitted to install the device to carry out a test run and to perform work on the electrical installation 1 3 Basic safety rules 1 1 3 Basic safety rules The safety hazard...

Page 2: ...vels occur following installation appropriate shielding measures have to be taken by the user NOTE Electrical or electromagnetic interference after installing the device in customer equipment Verify t...

Page 3: ...prohibited and could be hazardous Operating the device in an unbalanced state e g due to dirt deposits or ice formation Resonant operation operation with severe vibration This also includes vibration...

Page 4: ...dimensions in mm 1 Direction of air flow V 2 Cable PVC AWG18 5x crimped ferrules 3 Cable PVC AWG22 3x crimped ferrules Item no 51110 5 9970 ENU Change 211129 Approved 2020 07 16 Page 4 12 ebm papst Mu...

Page 5: ...andardized measurement setup 3 4 Technical description Weight 8 5 kg Size 400 mm Motor size 84 Rotor surface Painted black Electronics housing material Die cast aluminum Blade material Press fitted sh...

Page 6: ...ckaging by the fan housing Strictly avoid shocks Wear safety shoes and cut resistant safety gloves CAUTION The blades of the impeller could be damaged Carefully set down the fan on a soft surface Make...

Page 7: ...he motor is at a standstill and the line voltage is switched on The values are typically in the range 250 mA At the same time the effective power in this operating state operational readiness is typic...

Page 8: ...U shaped loop Fans installed upright Fig 2 Cable routing for fans installed upright The cables must always be routed downward Item no 51110 5 9970 ENU Change 211129 Approved 2020 07 16 Page 8 12 ebm...

Page 9: ...ting instructions 4 4 Connection diagram Drawing preliminary Item no 51110 5 9970 ENU Change 211129 Approved 2020 07 16 Page 9 12 ebm papst Mulfingen GmbH Co KG Bachm hle 2 D 74673 Mulfingen Phone 49...

Page 10: ...ound connection last 5 INTEGRATED PROTECTIVE FEATURES The integrated protective functions cause the motor to switch off automatically in the event of the faults described in the table Fault Safety fea...

Page 11: ...y cleaning agents used If severe corrosion is visible on load bearing or rotating parts switch off the device immediately and replace it Repair of load bearing or rotating parts is not permitted Opera...

Page 12: ...nts could drop off during disassembly This can result in fatal or serious injury and material damage Secure components before unfastening to stop them falling 6 3 3 Component disposal The products are...

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