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Operating instructions

W3G300-BV24-81

Translation of the original operating instructions

4. CONNECTION AND STARTUP

4.1 Mechanical connection

CAUTION
Cutting and crushing hazard when removing device
from packaging

Blades can bend
→ Carefully remove the device from its packaging, by the fan

housing. Strictly avoid shocks.

→ Wear safety shoes and cut-resistant safety gloves.

CAUTION
The blades of the impeller could be damaged.

→ Carefully set down the fan on a soft surface. Make sure the

blades are not subjected to load.

→ Following installation, make sure the impeller moves

easily and that the blades of the impeller are not deformed or
bent and do not catch at any point.

NOTE
Damage to the device from vibration

Bearing damage, shorter service life
→ The fan must not be subjected to force or excessive vibration

from sections of the installation.

→ If the fan is connected to air ducts, the connection should

be isolated from vibration, e.g. using compensators or similar
elements.

→ Ensure stress-free attachment of the fan to the

substructure.

;

Check the device for transport damage. Damaged devices are not to
be installed.

;

Install the undamaged device in accordance with your application.

CAUTION
Possible damage to the device

If the device slips during installation, serious damage can result.
→ Ensure that the device is securely positioned at its place of

installation until all fastening screws have been tightened.

The fan must not be strained on fastening.

4.2 Electrical connection

CAUTION
Voltage

The fan is a built-in component and has no disconnecting switch.
→ Only connect the fan to circuits that can be switched off with

an all-pole disconnection switch.

→ When working on the fan, secure the system/machine in

which the fan is installed so as to prevent it from being
switched back on.

NOTE
Water ingress into wires or cables

Water ingress at the customer end of the cable can damage the
device.
→ Make sure the end of the cable is connected in a dry

environment.

4.2.1 Requirements

;

Check whether the information on the nameplate matches the
connection data.

;

Before connecting the device, make sure the power supply matches
the device voltage.

;

Only use cables designed for the current level indicated on the
nameplate.
For determining the cross-section, note the sizing criteria according
to EN 61800-5-1. The protective earth must have a cross-section
equal to or greater than that of the phase conductor.
We recommend the use of 105 °C cables. Ensure that the minimum
cable cross-section is at least
AWG 26 / 0.13 mm².

Operate the device with a safely isolated power supply.

4.3 Plug connection

4.3.1 Preparing cables for connection

The cables, including the customer interface, are subject to the
specifications for internal wiring.
Ensure conformity with applicable standards and check the
degree of protection in the final product after installing the ebm-
papst device.

;

Connect the cables to the mating connectors.

4.3.2 Making supply connections

;

Check your connector's pin assignment.

;

Connect the built-in connector with the mating connector.

;

Ensure that the connector is properly engaged.

4.3.3 Cable routing

Water must be prevented from reaching the cable exit along the cable.

Fans installed lying flat

Fig. 1: Fan installed lying flat, cable routed in a U-shaped loop.

Item no. 53257-5-9970 · ENU · Change 246756 · Approved 2022-01-14 · Page 6 / 11

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com

Summary of Contents for W3G300-BV24-81

Page 1: ...uthorized technical staff Only authorized specialists are permitted to install the device to carry out a test run and to perform work on the electrical installation 1 3 Basic safety rules 1 1 3 Basic safety rules The safety hazards associated with the device must be assessed again following installation in the final product The locally applicable industrial safety regulations are always to be obse...

Page 2: ... entire setup is EMC compliant 1 7 Mechanical movement DANGER Rotating device Risk of injury to body parts coming into contact with the rotor or the impeller Secure the device against accidental contact Before working on the system machine wait until all parts have come to a standstill WARNING Rotating device Long hair and dangling items of clothing jewelry and the like can become entangled and be...

Page 3: ...the device in the following ways is prohibited and could be hazardous Operating the device in an unbalanced state e g due to dirt deposits or ice formation Resonant operation operation with severe vibration This also includes vibration transmitted to the fan from the customer installation Operation in medical equipment with a life sustaining or life support function Conveying solids in the flow me...

Page 4: ...al TE 828905 1 4x seal TE 828904 1 1 1 UB 1 2 GND 1 3 PWM LIN 1 4 INVLIN 1 5 ABSENK 1 6 Diagnostic output Accessory part Cable 460 mm with mating connector part no 02002 4 1021 not included in scope of delivery 6 pole mating connector TE 1 963212 1 4x receptacle TE 929939 1 2x receptacle TE 929937 1 2 Airflow direction V Item no 53257 5 9970 ENU Change 246756 Approved 2022 01 14 Page 4 11 ebm paps...

Page 5: ... Lateral Protection class III Conformity with standards EN 45545 2 HL3 2013 EN 50155 2008 EN 61373 Cat 1B 2010 CE Approval EAC Use the device in accordance with its degree of protection Information on surface quality The surfaces of the products conform to the generally applicable industrial standard The surface quality may change during the production period This has no effect on strength dimensi...

Page 6: ...sconnection switch When working on the fan secure the system machine in which the fan is installed so as to prevent it from being switched back on NOTE Water ingress into wires or cables Water ingress at the customer end of the cable can damage the device Make sure the end of the cable is connected in a dry environment 4 2 1 Requirements Check whether the information on the nameplate matches the c...

Page 7: ...pright Fig 2 Cable routing for fans installed upright The cables must always be routed downward Item no 53257 5 9970 ENU Change 246756 Approved 2022 01 14 Page 7 11 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com ...

Page 8: ...4 V value of PWM signal is halved 4 0 10 V PWM Control input Ri 47 kΩ 0 10 V typ 1 V n 0 1 5 V n min 10 V n max PWM amplitude 10 V 1 50 kHz typ 5 n 0 15 n min 100 n max 5 DIAG Diagnostic output Open collector Isource max 20 mA Fan OK low fan error high 6 INVLIN Control input inverse linear Item no 53257 5 9970 ENU Change 246756 Approved 2022 01 14 Page 8 11 ebm papst Mulfingen GmbH Co KG Bachmühle...

Page 9: ... not switch the motor e g in cyclic operation on and off via power supply Disconnect the device from the power supply 5 MAINTENANCE MALFUNCTIONS POSSIBLE CAUSES AND REMEDIES Do not perform any repairs on your device Send the device to ebm papst for repair or replacement WARNING Live terminals and connections even with device switched off Electric shock Wait five minutes after disconnecting the vol...

Page 10: ...vironmental protection and resource preservation are top priority corporate goals ebm papst operates an environmental management system which is certified in accordance with ISO 14001 and rigorously implemented around the world on the basis of German standards Right from the development stage ecological design technical safety and health protection are fixed criteria The following section contains...

Page 11: ...mploying the proper procedures for electronic scrap Please contact ebm papst for any other questions on disposal Item no 53257 5 9970 ENU Change 246756 Approved 2022 01 14 Page 11 11 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com ...

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