ebm-papst S3G500-ZM03-I1 Operating Instructions Manual Download Page 12

Operating instructions

S3G500-ZM03-I1

Translation of the original operating instructions

Motor not turning

Mechanical blockage

Switch off, isolate
from supply and
remove mechanical
blockage.

Line voltage faulty

Check line voltage,
restore power
supply, apply control
signal.

Faulty connection

Isolate from supply,
correct connection;
see connection
diagram.

Motor/electronics
overtemperature

Deficient cooling

Improve cooling. Let
the device cool down.
To reset the error
message, switch off
the line voltage for at
least 25 s and then
switch it on again.

Thermal overload
protector activated

Allow motor to cool
off, locate and rectify
cause of error,
release restart lockout
if necessary

Ambient temperature
too high

Reduce the ambient
temperature.
Reset by reducing
control input to 0.

Impermissible point of
operation

Correct the operating
point. Let the device
cool down.

In the event of further malfunctions, contact ebm-papst.

6.1 Cleaning

To ensure a long service life, check the fans regularly for proper
operation and soiling. The frequency of checking is to be adapted
accordingly depending on the degree of soiling.

DANGER
Risk of injury from rotating fan.

→ Only clean when not in motion. Do not disconnect the fan

from the power supply, just switch it off via the control input.
This will prevent start-up of the fan.

;

Dirt deposits on the motor housing can cause overheating of the motor.

;

Soiling of the impeller can cause vibration that will shorten the service
life of the fan.

;

Severe vibration can destroy the fan.

;

In such cases, switch off the fan immediately and clean it.

;

The preferred method of cleaning is dry cleaning, e.g. using
compressed air.

;

Do not use aggressive cleaning agents!

NOTE
Damage to the device during cleaning

Malfunction possible
→ Do not clean the device using a high-pressure cleaner.# Do

not use acid, alkali or solvent-based cleaning agents.

→ Do not use any pointed or sharp-edged objects for

cleaning.

;

Completely remove any cleaning agents used.

;

If severe corrosion is visible on load-bearing or rotating parts, switch
off the device immediately and replace it.

;

Repair of load-bearing or rotating parts is not permitted!

;

Operate the fan for 2 hours at maximum speed so that any water that
has ingressed can evaporate.

;

If cleaning does not eliminate vibrations, the fan may need to be
rebalanced. To have it rebalanced, contact ebm-papst.

;

The fan is equipped with maintenance-free ball bearings. The lifetime
lubrication of the ball bearings is designed for a service life of 40,000
hours.

;

If bearing replacement is necessary after that period, contact ebm-
papst.

;

Adapt the maintenance intervals to the actual level of dust exposure.

6.2 Safety inspection

NOTE
High-voltage test

The integrated EMC filter has Y capacitors. The tripping current
is exceeded when AC testing voltage is applied.
→ Test the device with DC voltage when you perform the

legally required high-voltage test. The voltage to be used
corresponds to the peak value of the AC voltage required by
the standard.

What to check

How to check

How often

What action?

Contact
protection
cover for
intactness or
damage

Visual inspection At least every

6 months

Repair or
replacement of
device

Device for
damage to
blades and
housing

Visual inspection At least every

6 months

Replacement of
device

Fastening the
cables

Visual inspection At least every

6 months

Fasten

Fastening the
protective earth
terminal

Visual inspection At least every

6 months

Fasten

Insulation of
cables for
damage

Visual inspection At least every

6 months

Replace cables

Tightness of
cable gland

Visual inspection At least every

6 months

Retighten,
replace if
damaged

Condensation
drainage holes
for clogging,
where necessary

Visual inspection At least every

6 months

Open holes

Welds for crack
formation

Visual inspection At least every

6 months

Replace device

Abnormal
bearing noise

acoustic

At least every
6 months

Replace device

Item no. 57686-5-9970 · ENU · Change 230627 · Approved 2021-10-15 · Page 12 / 13

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com

Summary of Contents for S3G500-ZM03-I1

Page 1: ... Only authorized specialists are permitted to install the device to carry out a test run and to perform work on the electrical installation 1 3 Basic safety rules 1 1 3 Basic safety rules The safety hazards associated with the device must be assessed again following installation in the final product The locally applicable industrial safety regulations are always to be observed when working on the ...

Page 2: ...tion appropriate shielding measures have to be taken by the user NOTE Electrical or electromagnetic interference after installing the device in customer equipment Verify that the entire setup is EMC compliant 1 7 Mechanical movement DANGER Rotating device Risk of injury to body parts coming into contact with the rotor or the impeller Secure the device against accidental contact Before working on t...

Page 3: ...In particular operating the device in the following ways is prohibited and could be hazardous Operating the device in an unbalanced state e g due to dirt deposits or ice formation Resonant operation operation with severe vibration This also includes vibration transmitted to the fan from the customer installation Operation in medical equipment with a life sustaining or life support function Conveyi...

Page 4: ...ightening torque 1 8 0 3 Nm 3 Cable diameter min 6 mm max 10 mm tightening torque 1 8 0 3 Nm use must be made of seal provided Cable diameter min 4 mm max 7 mm tightening torque 1 8 0 3 Nm 4 Tightening torque 1 5 0 2 Nm 5 Accessory part Inlet ring 50100 2 4013 not included in scope of delivery Item no 57686 5 9970 ENU Change 230627 Approved 2021 10 15 Page 4 13 ebm papst Mulfingen GmbH Co KG Bachm...

Page 5: ...ting instructions All dimensions in mm Inlet ring 50100 2 4013 Item no 57686 5 9970 ENU Change 230627 Approved 2021 10 15 Page 5 13 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com ...

Page 6: ...e ebm papst evaluation loses its validity the conformity must be confirmed again The product does not fall within the scope of Regulation EU 2019 1781 due to the exception specified in Article 2 2a motors completely integrated into a product 3 4 Technical description Weight 9 6 kg Size 500 mm Motor size 84 Rotor surface Painted black Terminal box material PP plastic Electronics housing material Di...

Page 7: ...lly remove the device from its packaging by the guard grille Strictly avoid shocks Wear safety shoes and cut resistant safety gloves CAUTION The blades of the impeller could be damaged Carefully set down the fan on a soft surface Make sure the blades are not subjected to load Following installation make sure the impeller moves easily and that the blades of the impeller are not deformed or bent and...

Page 8: ... provided on the device The protective earth terminal is located on the housing and provided with a protective earth symbol and a hole 4 2 2 Reactive currents Because of the EMC filter integrated for compliance with EMC limits interference emission and immunity to interference reactive currents can be measured in the supply line even when the motor is at a standstill and the line voltage is switch...

Page 9: ...ter is constantly present at the cable glands To prevent the constant accumulation of water at the cable glands the cable should be routed in a U shaped loop wherever possible If this is not possible a drip edge can be produced by fitting a cable tie directly in front of the cable gland for example Fans installed lying flat Make sure the cable is routed in a U shaped loop Fig 2 Fan installed lying...

Page 10: ...ontact common connection contact rating 250 VAC 2 A AC1 min 10 mA basic insulation on supply side and reinforced insulation on control interface side 8 GND Reference ground for control interface SELV 9 RSA RS485 interface for MODBUS RSA SELV 10 RSB RS485 interface for MODBUS RSB SELV 11 0 10 V Analog input set value SELV 0 10 V Ri 100 kΩ adjustable curve 12 10 V Fixed voltage output 10 VDC SELV 10...

Page 11: ...Switching off the device for maintenance Switch off the device via the control input Do not switch the motor e g in cyclic operation on and off via power supply Disconnect the device from the power supply When disconnecting be sure to disconnect the ground connection last 5 INTEGRATED PROTECTIVE FEATURES The integrated protective functions cause the motor to switch off automatically in the event o...

Page 12: ...aning agents used If severe corrosion is visible on load bearing or rotating parts switch off the device immediately and replace it Repair of load bearing or rotating parts is not permitted Operate the fan for 2 hours at maximum speed so that any water that has ingressed can evaporate If cleaning does not eliminate vibrations the fan may need to be rebalanced To have it rebalanced contact ebm paps...

Page 13: ...ents could drop off during disassembly This can result in fatal or serious injury and material damage Secure components before unfastening to stop them falling 6 3 3 Component disposal The products are mostly made of steel copper aluminum and plastic Metallic materials are generally considered to be fully recyclable Separate the components for recycling into the following categories Steel and iron...

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