ebm-papst S1G305-DA02-10 Operating Instructions Manual Download Page 6

Operating instructions

S1G305-DA02-10

Translation of the original operating instructions

4. CONNECTION AND STARTUP

4.1 Mechanical connection

CAUTION
Cutting and crushing hazard when removing fan from
packaging

→ Carefully remove the device from its packaging, by the

guard grille. Strictly avoid shocks.

→ Wear safety shoes and cut-resistant safety gloves.

NOTE
Damage to the device from vibration

Bearing damage, shorter service life
→ The fan must not be subjected to force or excessive vibration

from sections of the installation.

→ If the fan is connected to air ducts, the connection should

be isolated from vibration, e.g. using compensators or similar
elements.

→ Ensure stress-free attachment of the fan to the

substructure.

;

Check the device for transport damage. Damaged devices are not to
be installed.

;

Install the undamaged device in accordance with your application.

CAUTION
Possible damage to the device

If the device slips during installation, serious damage can result.
→ Ensure that the device is securely positioned at its place of

installation until all fastening screws have been tightened.

The fan must not be strained on fastening.

4.2 Electrical connection

DANGER
Faulty insulation

Risk of fatal injury from electric shock
→ Use only cables that meet the specified installation

regulations for voltage, current, insulation material, capacity,
etc.

→ Route cables so that they cannot be touched by any

rotating parts.

CAUTION
Voltage

The fan is a built-in component and has no disconnecting switch.
→ Only connect the fan to circuits that can be switched off with

an all-pole disconnection switch.

→ When working on the fan, secure the system/machine in

which the fan is installed so as to prevent it from being
switched back on.

NOTE
Water ingress into wires or cables

Water ingress at the customer end of the cable can damage the
device.
→ Make sure the end of the cable is connected in a dry

environment.

Only connect the device to circuits that can be switched off with
an all-pole disconnection switch.

NOTE
Cable routing

→ Always route cables downward so that no condensation can

run along the cable toward the motor.

4.2.1 Requirements

;

Check whether the information on the nameplate matches the
connection data.

;

Before connecting the device, make sure the power supply matches
the device voltage.

;

Only use cables designed for the current level indicated on the
nameplate.
For determining the cross-section, note the sizing criteria according
to EN 61800-5-1. The protective earth must have a cross-section
equal to or greater than that of the phase conductor.
We recommend the use of 105 °C cables. Ensure that the minimum
cable cross-section is at least
AWG 26 / 0.13 mm².

4.2.2 Reactive currents

Because of the EMC filter integrated for compliance with EMC
limits (interference emission and immunity to interference),
reactive currents can be measured in the supply line even
when the motor is at a standstill and the line voltage is switched
on.

The values are typically in the range < 50 mA

At the same time, the effective power in this operating state
(operational readiness) is typically < 2 W.

4.2.3 Locked-rotor protection

Due to the locked-rotor protection, the starting current (LRA) is
equal to or less than the nominal current (FLA).

4.2.4 Speed setting

The fan provides 10 different speeds that can be set with a selection
switch.

;

To do so, switch off the fan and disconnect it from the power supply.

;

Carefully pry open the cover plate (see Chapter 3.1 Product drawing)
with a screwdriver.

;

Prior to shipment, the fan is set to speed level 7.

;

Set the desired speed with the rotary switch (see label for switch
positions and speeds).

;

Carefully replace the cover plate, taking care not to jam it.

;

Reconnect to power supply.

;

Perform a test run with the new speed setting.

Item no. 54816-5-9970 · ENU · Change 220276 · Approved 2020-11-04 · Page 6 / 11

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com

Summary of Contents for S1G305-DA02-10

Page 1: ... qualified trained and authorized technical staff Only authorized specialists are permitted to install the device to carry out a test run and to perform work on the electrical installation 1 3 Basic safety rules 1 1 3 Basic safety rules The safety hazards associated with the device must be assessed again following installation in the final product The locally applicable industrial safety regulatio...

Page 2: ...fy that the entire setup is EMC compliant 1 7 Mechanical movement DANGER Rotating device Risk of injury to body parts coming into contact with the rotor or the impeller Secure the device against accidental contact Before working on the system machine wait until all parts have come to a standstill WARNING Rotating device Long hair and dangling items of clothing jewelry and the like can become entan...

Page 3: ... prohibited and could be hazardous Operating the device in an unbalanced state e g due to dirt deposits or ice formation Resonant operation operation with severe vibration This also includes vibration transmitted to the fan from the customer installation Operation in medical equipment with a life sustaining or life support function Conveying solids in the flow medium Painting the device Connection...

Page 4: ... A 2 Illustration without cover plate speed selection 3 Cable PVC AWG18 connector housing compatible with EMF Corporation P 2 1 075 2x plug contact tyco 61013 2 Item no 54816 5 9970 ENU Change 220276 Approved 2020 11 04 Page 4 11 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com ...

Page 5: ...e rotating parts of the device are designed for a maximum of one million load cycles If you have special questions consult ebm papst for support Use the device in accordance with its degree of protection Information on surface quality The surfaces of the products conform to the generally applicable industrial standard The surface quality may change during the production period This has no effect o...

Page 6: ... a dry environment Only connect the device to circuits that can be switched off with an all pole disconnection switch NOTE Cable routing Always route cables downward so that no condensation can run along the cable toward the motor 4 2 1 Requirements Check whether the information on the nameplate matches the connection data Before connecting the device make sure the power supply matches the device ...

Page 7: ...egree of protection in the final product after installing the ebm papst device Connect the cables to the mating connectors 4 3 2 Making supply connections Check your connector s pin assignment Connect the built in connector with the mating connector Ensure that the connector is properly engaged Item no 54816 5 9970 ENU Change 220276 Approved 2020 11 04 Page 7 11 ebm papst Mulfingen GmbH Co KG Bach...

Page 8: ...ating instructions 4 4 Connection diagram Drawing preliminary Item no 54816 5 9970 ENU Change 220276 Approved 2020 11 04 Page 8 11 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com ...

Page 9: ...wer supply at the supply line s main switch 5 INTEGRATED PROTECTIVE FEATURES The integrated protective functions cause the motor to switch off automatically in the event of the faults described in the table Fault Safety feature description function Rotor position detection error An automatic restart follows Blocked rotor After the blockage is removed the motor restarts automatically 6 MAINTENANCE ...

Page 10: ...cessary after that period contact ebm papst Adapt the maintenance intervals to the actual level of dust exposure 6 2 Safety inspection NOTE High voltage test The integrated EMC filter has Y capacitors The tripping current is exceeded when AC testing voltage is applied Test the device with DC voltage when you perform the legally required high voltage test The voltage to be used corresponds to the p...

Page 11: ...ulating materials Cables and wires Electronic scrap e g circuit boards Only ferrite magnets and not rare earth magnets are used in external rotor motors from ebm papst Mulfingen GmbH Co KG Ferrite magnets can be disposed of in the same way as normal iron and steel Electrical insulating materials on the product in cables and wires are made of similar materials and are therefore to be treated in the...

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