ebm-papst R4E355-AL02-05 Operating Instructions Manual Download Page 10

Operating instructions

R4E355-AL02-05

Translation of the original operating instructions

4.5 Checking the connections

;

Make sure that the power is off (all phases).

;

Secure it from being switched on again.

;

Check the correct fit of the connection lines.

4.6 Switch on device

The device is not to be switched on until it has been installed properly
and in accordance with its intended use, including the required protective
devices and professional electrical connection. This also applies to
devices which have already been equipped with plugs and terminals or
similar connectors by the customer.

WARNING
Hot motor housing

Fire hazard
→ Ensure that no combustible or flammable materials are

located close to the fan.

;

Inspect the device for visible external damage and the proper function
of the protective features before switching it on.

;

Check the air flow paths of the fan for foreign objects and remove any
that are found.

;

Apply the nominal voltage to the voltage supply.

NOTE
Damage to device by vibrations

Bearing damage, reduced service life
→ The fan must operate free of vibrations throughout its speed

control range.

→ Strong vibrations can result from improper handling,

imbalance resulting from damage during transport, or
component-induced or structural resonances.

→ When putting the fan into service, determine the speed

ranges with excessive vibration levels and also any
resonance frequencies that may be present.

→ When regulating the speed, pass through resonance

ranges as quickly as possible or find another remedy.

→ Operation at excessive vibration levels can lead to

premature failure.

→ The maximum vibration severity may not exceed 3.5 mm/s

and should be checked every 6 months. #It must be
measured at least in and perpendicular to the axial direction
at the place where the motor is attached to the motor support
plate. #Vibration measurements in all three axes are
recommended and should be performed across the entire
speed range in order to gain a complete understanding of all
vibrations present in an application; see chapter 5.
Maintenance, malfunctions, possible causes and remedies.

4.7 Switching off the device

;

Disconnect the device from the supply voltage at the main switch for
the supply line.

;

When disconnecting, be sure to disconnect the earth wire connection
last.

5. MAINTENANCE, MALFUNCTIONS, POSSIBLE
CAUSES AND REMEDIES

Do not perform any repairs on your device. Return the device to ebm-
papst for repair or replacement.

WARNING
Terminals and connections have voltage even with a
unit that is shut off

Electric shock
→ Wait five minutes after disconnecting the voltage at all poles

before opening the device.

CAUTION
Electrical load on the capacitor after device is switched off

Electric shock, risk of injury
→ Discharge the capacitors before working on the device.

CAUTION
The motor restarts automatically when operating voltage
is applied, e.g. after a power failure.

Danger of injury
→ Keep out of the danger zone of the device.
→ When working on the device, switch off the mains

supply voltage and secure the latter from being switched on
again.

→ Wait until the device stops.

If the device remains out of use for some time, e.g. when in
storage, we recommend switching the device on for at least
two hours to allow any condensate to evaporate and to move
the bearings.

Malfunction/error

Possible cause

Possible remedy

Impeller running
roughly

Imbalance in rotating
parts

Clean the device; if
imbalance is still
evident after cleaning,
replace the device.
If you have
attached any weight
clips during cleaning,
make sure to remove
them afterwards.

Motor does not turn

Mechanical blockage

Switch off, de-
energise, and
remove mechanical
blockage.

Mains supply voltage
faulty

Check mains supply
voltage,
restore power
supply.

Faulty connection

De-energise, correct
connection, see
connection diagram.

Thermal overload
protector responded

Allow motor to cool
off, locate and rectify
cause of error, if
necessary cancel
restart lock-out

Unacceptable
operating point

Check operating point

Overtemperature of
motor

Ambient temperature
too high

Lower ambient
temperature if possible

Item no. 11068-5-9970 · ENG · Revision 202174 · Release 2019-01-04 · Page 10 / 12

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com

Summary of Contents for R4E355-AL02-05

Page 1: ...orised technical staff Only authorised specialists are permitted to install the device to carry out a test run and to perform work on the electrical installation 1 3 Basic safety rules 1 1 3 Basic safety rules Any safety hazards stemming from the device must be re evaluated once it is installed in the end device The local industrial safety regulations must always be observed when working on the de...

Page 2: ...ferences after integrating the device in installations on the customer s side Verify that the entire setup is EMC compliant 1 7 Mechanical movement DANGER Rotating device Body parts that come into contact with the rotor and impeller can be injured Secure the device against accidental contact Before working on the system machine wait until all parts have come to a standstill WARNING Rotating device...

Page 3: ...temperature see chapter 3 5 Transport and storage conditions and chapter 3 2 Nominal data Operating the device with all protective features in place Minding the operating instructions Improper use Using the device in the following ways is particularly prohibited and may cause hazards Operating the device with an imbalance e g caused by dirt deposits or icing Resonance mode operation with heavy vib...

Page 4: ...rt Inlet nozzle 35560 2 4013 not included in scope of delivery 2 Thread reach max 10 mm 3 Thread reach max 5 mm 4 Connection line silicone 4G 0 5 mm 4x lead tip Item no 11068 5 9970 ENG Revision 202174 Release 2019 01 04 Page 4 12 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com ...

Page 5: ...nstructions All measures have the unit mm Inlet nozzle 35560 2 4013 Item no 11068 5 9970 ENG Revision 202174 Release 2019 01 04 Page 5 12 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com ...

Page 6: ...ed loads note that the rotating parts of the device are designed for maximum one million load cycles If you have specific questions contact ebm papst for support Use the device in accordance with its protection type Notes on surface quality The surfaces of the products conform to the generally applicable industrial standard The surface quality may vary during the production period Strength dimensi...

Page 7: ...tion into leads or wires Water enters at the cable end on the customers side and can damage the device Make sure that the cable end is connected in a dry environment Connect the device only to circuits that can be switched off using an all pole disconnecting switch 4 2 1 Prerequisites Check that the data on the type plate match the connection data If the operating capacitor is not installed by ebm...

Page 8: ...onnection of the cables External leads are brought out of device First connect the PE protective earth connection Connect the lines according to your application When doing so observe chapter 4 4 Connection screen Item no 11068 5 9970 ENG Revision 202174 Release 2019 01 04 Page 8 12 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmp...

Page 9: ...uctions 4 4 Connection screen U1 blue Z brown U2 black PE green yellow Item no 11068 5 9970 ENG Revision 202174 Release 2019 01 04 Page 9 12 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com ...

Page 10: ...enance malfunctions possible causes and remedies 4 7 Switching off the device Disconnect the device from the supply voltage at the main switch for the supply line When disconnecting be sure to disconnect the earth wire connection last 5 MAINTENANCE MALFUNCTIONS POSSIBLE CAUSES AND REMEDIES Do not perform any repairs on your device Return the device to ebm papst for repair or replacement WARNING Te...

Page 11: ...rring 5 2 Safety test What has to be tested How to test Frequency Which measure Check the protective casing against accidental contact for damage and to ensure that it is intact Visual inspection At least every 6 months Repair or replacement of the device Check the device for damage to blades and housing Visual inspection At least every 6 months Replacement of the device Mounting the connection li...

Page 12: ...inium Non ferrous metal e g motor windings Plastics particularly with brominated flame retardants in accordance with marking Insulating materials Cables and wires Electronic scrap e g circuit boards Only ferrite magnets and not rare earth magnets are used in external rotor motors from ebm papst Mulfingen GmbH Co KG Ferrite magnets can be disposed of in the same way as normal iron and steel Electri...

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