ebm-papst R3G560-RB32-01 Operating Instructions Manual Download Page 11

Operating instructions

R3G560-RB32-01

Translation of the original operating instructions

6. MAINTENANCE, MALFUNCTIONS, POSSIBLE
CAUSES AND REMEDIES

Do not perform any repairs on your device. Return the device to ebm-
papst for repair or replacement.

WARNING
Terminals and connections have voltage even with a
unit that is shut off

Electric shock
→ Wait five minutes after disconnecting the voltage at all poles

before opening the device.

CAUTION
If control voltage is applied or a speed setpoint is stored,
the motor automatically restarts, e.g. after a power failure.

Danger of injury
→ Keep out of the danger zone of the device.
→ When working on the device, switch off the mains

supply voltage and secure the latter from being switched on
again.

→ Wait until the device stops.
→ After working on the device, remove any used tools or

other objects from the device.

If the device remains out of use for over four months, we
recommend switching the device on for at least three hours at
full speed to allow any condensate to evaporate and to move
the bearings.

Malfunction/error

Possible cause

Possible remedy

Impeller running
roughly

Imbalance in rotating
parts

Clean the device; if
imbalance is still
evident after cleaning,
replace the device.
If you have
attached any weight
clips during cleaning,
make sure to remove
them afterwards.

Motor does not turn

Mechanical blockage

Switch off, de-
energise, and
remove mechanical
blockage.

Mains supply voltage
faulty

Check mains supply
voltage,
restore power
supply.
Important! The error
message resets
automatically.
The device starts up
again automatically
without advance
warning.

Faulty connection

De-energise, correct
connection, see
connection diagram.

Motor winding broken Replace device

Insufficient cooling

Improve cooling. Let
the device cool down.
To reset the error
message, switch off
the mains supply
voltage for a min. of
25 s and switch it on
again.
Alternatively, reset
the error message by
applying a control
signal of <0.5 V to
DIN1 or by short
circuiting Din1 to
GND.

Ambient temperature
too high

Reduce the ambient
temperature. Let the
device cool down.
To reset the error
message, switch off
the mains supply
voltage for a min. of
25 s and switch it on
again.
Alternatively, reset
the error message by
applying a control
signal of <0.5 V to
DIN1 or by short
circuiting Din1 to
GND.

Unacceptable
operating point (e.g.
counterpressure is
too high)

Correct the operating
point. Let the device
cool down.
To reset the error
message, switch off
the mains supply
voltage for a min. of
25 s and switch it on
again.
Alternatively, reset
the error message by
applying a control
signal of <0.5 V to
DIN1 or by short
circuiting Din1 to
GND.

If you have any other problems, contact ebm-papst.

6.1 Cleaning

NOTE
Damage to the device during cleaning.

Malfunction possible
→ Do not clean the device using a water jet or high-pressure

washer.

→ Do not use any cleaners containing acids,

bases or solvents.

→ Do not use any pointed or sharp-edged objects to clean.

Item no. 52110-5-9970 · ENG · Revision 85863 · Release 2015-06-26 · Page 11 / 12

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com

Summary of Contents for R3G560-RB32-01

Page 1: ...e to carry out a test run and to perform work on the electrical installation 1 3 Basic safety rules 1 1 3 Basic safety rules Any safety hazards stemming from the device must be re evaluated once it is installed in the end device Observe the following when working on the unit Do not make any modifications additions or conversions to the device without the approval of ebm papst 1 4 Electrical voltag...

Page 2: ... on the system machine wait until all parts have come to a standstill DANGER Flying parts Missing safety devices may cause balancing weights or broken fan blades to be ejected at high speeds causing bodily harm Take appropriate safety measures WARNING Rotating device Long hair loose items of clothing and jewellery could become entangled and pulled into the device You could be injured Do not wear a...

Page 3: ...ice in the following ways is particularly prohibited and may cause hazards Operating the device with an imbalance e g caused by dirt deposits or icing Operation in medical equipment with a life sustaining or lifesaving function Operation with external vibrations Moving solids content in flow medium Painting the device Connections e g screws coming loose during operation Opening the terminal box du...

Page 4: ...482 2 4013 not included in the standard scope of delivery 2 Depth of screw max 25 mm 3 Cable diameter min 4 mm max 10 mm tightening torque 4 0 6 Nm 4 Tightening torque 3 5 0 5 Nm Item no 52110 5 9970 ENG Revision 85863 Release 2015 06 26 Page 4 12 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com ...

Page 5: ...l features Output 10 VDC max 10 mA Output 20 VDC max 50 mA Output for slave 0 10 V Operation and alarm display Input for sensor 0 10 V or 4 20 mA External 24 V input programming External release input Alarm relay Integrated PID controller Motor current limit PFC passive RS485 MODBUS RTU Soft start Control input 0 10 VDC PWM Control interface with SELV potential safely disconnected from the mains O...

Page 6: ... must no longer be installed Install the undamaged device according to your application 4 2 Connecting the electrical system DANGER Electric voltage on the device Electric shock Always install a protective earth first Check the protective earth DANGER Incorrect insulation Risk of fatal injury from electric shock Use only cables that meet the specified installation requirements for voltage current ...

Page 7: ...VAC 16 A 15 A C16A 1 5 16 3 PE AC 380 480 VAC 20 A 20 A C20A 2 5 14 3 PE AC 380 480 VAC 25 A 25 A C25A 4 0 12 3 PE AC 380 480 VAC 32 A 30 A C32A 6 0 10 AWG American Wire Gauge 4 2 3 Idle current Because of the EMC filter integrated for compliance with EMC limits interference emission and interference immunity idle currents in the mains cable can be measured even when the motor is at a standstill a...

Page 8: ...hat no cables splice off Fig 2 Connecting the wires to terminals Seal the terminal box 4 3 3 Cable routing No water may penetrate along the cable in the direction of the cable gland When routing the cable ensure that the screwed cable glands are arranged at the bottom The cables must always be routed downwards Fig 3 Cable routing for fans installed upright 4 4 Factory settings Factory settings wit...

Page 9: ...en pin or applied voltage 5 50 VDC disabling bridge to GND or applied voltage 1 VDC reset function triggers software reset after a level change to 1 VDC SELV KL 3 8 Din2 Digital input 2 parameter set switch 1 2 according to EEPROM setting the valid used parameter set can be selected via bus or via digital input DIN2 Parameter set 1 open pin or applied voltage 5 50 VDC Parameter set 2 bridge to GND...

Page 10: ...the fan for foreign objects and remove any that are found Apply the nominal voltage to the voltage supply Start the device by changing the input signal 4 8 Switching off the device Switching off the device during operation Switch off the device via the control input Do not switch the motor e g in cyclic operation on and off via power supply Switching off the device for maintenance work Switch off ...

Page 11: ...ply Important The error message resets automatically The device starts up again automatically without advance warning Faulty connection De energise correct connection see connection diagram Motor winding broken Replace device Insufficient cooling Improve cooling Let the device cool down To reset the error message switch off the mains supply voltage for a min of 25 s and switch it on again Alternat...

Page 12: ...nt of the device Check the device for damage to blades and housing Visual inspection At least every 6 months Replacement of the device Mounting the connection lines Visual inspection At least every 6 months Fasten Check the insulation of the wires for damage Visual inspection At least every 6 months Replace wires Impeller for wear deposits corrosion and damage Visual inspection At least every 6 mo...

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