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Operating instructions

R3G560-AQ08-68

Translation of the original operating instructions

With regard to cyclic speed loads, note that the rotating parts of
the device are designed for a maximum of one million load
cycles. If you have special questions, consult ebm-papst for
support.

;

Use the device in accordance with its degree of protection.

Information on surface quality

The surfaces of the products conform to the generally applicable industrial
standard. The surface quality may change during the production period.
This has no effect on strength, dimensional stability and dimensional
accuracy.
The color pigments in the paints used perceptibly react to UV light over
the course of time. This does not however in any way affect the
technical properties of the products. The product is to be protected against
UV radiation to prevent the formation of patches and fading. Changes in
color are not a reason for complaint and are not covered by the warranty.

3.5 Mounting data

;

Secure the screws against unintentional loosening (e.g. use self-
locking screws).

Strength class of
screws

8.8

Any further mounting data required can be taken from the product
drawing or Section Chapter 4.1 Mechanical connection.

3.6 Transport and storage conditions

Max. permitted
ambient temp. for
motor (transport/
storage)

+80 °C

Min. permitted
ambient temp. for
motor (transport/
storage)

-40 °C

3.7 Electromagnetic compatibility

EMC immunity to
interference

According to EN 61000-6-2 (industrial
environment)

EMC interference
emission

According to EN 61000-6-3 (household
environment), except EN 61000-3-2 for
professionally used equipment with a
total rated power greater than 1 kW

If several devices are switched in parallel on the supply side
so that the line current of the arrangement is in the range of 16-
75 A, then this arrangement conforms to IEC 61000-3-12
provided that the short-circuit power S

sc

at the connection point

of the customer system to the public power system is greater
than or equal to 120 times the rated output of the arrangement.
It is the responsibility of the installation engineer or operator/
owner of the device to ensure, if necessary after consultation
with the network operator, that this device is only connected to
a connection point with a S

sc

value that is greater than or equal

to 120 times the rated output of the arrangement.

4. CONNECTION AND STARTUP

4.1 Mechanical connection

CAUTION
Cutting and crushing hazard when removing fan from
packaging

→ Carefully remove the device from its packaging, by the fan

impeller. Strictly avoid shocks.

→ Wear safety shoes and cut-resistant safety gloves.

CAUTION
Device weighs over 25 kg! Heavy load when unpacking
device.

Risk of physical injury, such as back injuries.
→ Use suitable hoisting equipment to remove the device from

its packaging.

NOTE
Damage to the device from vibration

Bearing damage, shorter service life
→ The fan must not be subjected to force or excessive vibration

from sections of the installation.

→ If the fan is connected to air ducts, the connection should

be isolated from vibration, e.g. using compensators or similar
elements.

→ Ensure stress-free attachment of the fan to the

substructure.

;

Check the device for transport damage. Damaged devices are not to
be installed.

;

Install the undamaged device in accordance with your application.

CAUTION
Possible damage to the device

If the device slips during installation, serious damage can result.
→ Ensure that the device is securely positioned at its place of

installation until all fastening screws have been tightened.

The fan must not be strained on fastening.

4.2 Electrical connection

DANGER
Voltage on the device

Electric shock
→ Always connect a protective earth first.
→ Check the protective earth.

DANGER
Faulty insulation

Risk of fatal injury from electric shock
→ Use only cables that meet the specified installation

regulations for voltage, current, insulation material, capacity,
etc.

→ Route cables so that they cannot be touched by any

rotating parts.

Item no. 53916-5-9970 · ENU · Change 213536 · Approved 2020-08-27 · Page 7 / 16

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com

Summary of Contents for R3G560-AQ08-68

Page 1: ...e permitted to install the device to carry out a test run and to perform work on the electrical installation 1 3 Basic safety rules 1 1 3 Basic safety rules The safety hazards associated with the device must be assessed again following installation in the final product The locally applicable industrial safety regulations are always to be observed when working on the device Keep the workplace clean...

Page 2: ...e come to a standstill DANGER Ejected parts Missing protective devices may cause balancing weights or broken fan blades to be ejected and cause injuries Take appropriate safety measures WARNING Rotating device Long hair and dangling items of clothing jewelry and the like can become entangled and be pulled into the device Injuries can result Do not wear any loose fitting or dangling clothing or jew...

Page 3: ...se In particular operating the device in the following ways is prohibited and could be hazardous Operating the device in an unbalanced state e g due to dirt deposits or ice formation Resonant operation operation with severe vibration This also includes vibration transmitted to the fan from the customer installation Operation in medical equipment with a life sustaining or life support function Conv...

Page 4: ...cluded in scope of delivery 2 Max clearance for screw 20 mm 3 Cable diameter min 4 mm max 10 mm tightening torque 4 0 6 Nm 4 Cable diameter min 9 mm max 16 mm tightening torque 6 0 9 Nm 5 Tightening torque 3 5 0 5 Nm Item no 53916 5 9970 ENU Change 213536 Approved 2020 08 27 Page 4 16 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de eb...

Page 5: ...nsions in mm Inlet ring 64030 2 4013 with pressure tap not included in scope of delivery Item no 53916 5 9970 ENU Change 213536 Approved 2020 08 27 Page 5 16 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com ...

Page 6: ...timum efficiency level The ErP data is determined using a motor impeller combination in a standardized measurement setup 3 4 Technical description Weight 39 5 kg Size 560 mm Motor size 150 Rotor surface Painted black Electronics housing material Die cast aluminum Impeller material Sheet aluminum Number of blades 7 Direction of rotation Clockwise viewed toward rotor Degree of protection IP55 Insula...

Page 7: ... times the rated output of the arrangement It is the responsibility of the installation engineer or operator owner of the device to ensure if necessary after consultation with the network operator that this device is only connected to a connection point with a Ssc value that is greater than or equal to 120 times the rated output of the arrangement 4 CONNECTION AND STARTUP 4 1 Mechanical connection...

Page 8: ...t an additional protective earth conductor by way of the extra protective earth terminal provided on the device The protective earth terminal is located on the housing and provided with a protective earth symbol and a hole 4 2 2 Supply connection and fuses Assignment of supply cable cross sections and their required fuses line protection only no equipment protection Nominal voltage Fuse Automatic ...

Page 9: ...ot included in scope of delivery into the terminal box First connect the PE protective earth Connect the wires to the corresponding terminals Use a screwdriver to do so When connecting ensure that no wire ends fan out Fig 2 Connecting wires to terminals Seal the terminal box 4 3 3 Cable routing Water must be prevented from reaching the cable gland along the cable NOTE Damage caused by moisture pen...

Page 10: ...meter set 2 PWM control Fan device address 01 Max PWM 100 Min PWM 5 Save set value to EEPROM Yes Set value requirement Analog linear Direction of action parameter set 1 Positive heating Direction of action parameter set 2 Positive heating Item no 53916 5 9970 ENU Change 213536 Approved 2020 08 27 Page 10 16 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 ...

Page 11: ...angeover contact common connection contact rating max 250 VAC 2 A AC1 min 10 mA KL 2 3 NC Status relay floating status contact break for failure KL 3 1 RSA Bus connection RS485 RSA MODBUS RTU SELV KL 3 2 RSB Bus connection RS485 RSB MODBUS RTU SELV KL 3 3 10 GND Reference ground for control interface SELV KL 3 4 Ain1 U Analog input 1 set value 0 10 V Ri 100 kΩ adjustable curve only usable as alter...

Page 12: ...ler according to EEPROM setting the direction of action of the integrated controller can be selected as normal inverse via bus or digital input Normal Pin open or applied voltage 5 50 VDC Inverse Bridge to GND or applied voltage 1 VDC SELV KL 3 11 Ain2 U Analog input 2 measured value 0 10 V Ri 100 kΩ adjustable curve only usable as alternative to input Ain2 I SELV KL 3 12 20 V Fixed voltage output...

Page 13: ...ing Either run through the resonant range as quickly as possible with speed control or find another remedy Operation with excessively high vibration levels can lead to premature failure The maximum permissible vibration severity must not exceed 3 5 mm s and should be checked at intervals of 6 months It is to be determined at the motor mount at the motor support plate at least in axial direction an...

Page 14: ...te from supply and remove mechanical blockage Line voltage faulty Check line voltage restore power supply Attention The error message resets automatically Device restarts automatically without warning Faulty connection Isolate from supply correct connection see connection diagram Broken motor winding Replace device Deficient cooling Improve cooling Let the device cool down To reset the error messa...

Page 15: ...maintenance intervals to the actual level of dust exposure 6 3 Safety inspection NOTE High voltage test The integrated EMC filter has Y capacitors The tripping current is exceeded when AC testing voltage is applied Test the device with DC voltage when you perform the legally required high voltage test The voltage to be used corresponds to the peak value of the AC voltage required by the standard W...

Page 16: ...etallic materials are generally considered to be fully recyclable Separate the components for recycling into the following categories Steel and iron Aluminum Non ferrous metal e g motor windings Plastics particularly with brominated flame retardants in accordance with marking Insulating materials Cables and wires Electronic scrap e g circuit boards Only ferrite magnets and not rare earth magnets a...

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