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Operating instructions

R3G560-AH02-03

Translation of the original operating instructions

4.6 Checking connections

;

Ensure isolation from supply (all phases).

;

Make sure a restart is impossible

;

Check the cables for proper fit.

;

Screw the terminal box cover back on again. Terminal box tightening
torque, see Chapter 3.1 Product drawing.

;

Route the cables in the terminal box so that the terminal box cover
closes without resistance.

;

Use all screw plugs. Insert the screws by hand to avoid damage to
the threads.

;

Make sure the terminal box is completely closed and sealed and that
all screws and cable glands have been properly tightened.

4.7 Switching on the device

The device may only be switched on if it has been installed properly and
in accordance with its intended use, including the required safety
mechanisms and professional electrical hookup. This also applies for
devices which have already been equipped with plugs and terminals or
similar connectors by the customer.

WARNING
Hot motor housing

Risk of fire
→ Ensure that no combustible or flammable materials are

located close to the fan.

;

Before switching on, check the device for visible external damage
and make sure the protective devices are functional.

;

Check the fan's air flow paths for foreign matter and remove any
foreign matter found.

;

Apply the nominal supply voltage.

;

Start the device by changing the input signal.

4.8 Switching off the device

Switching off the device during operation:

;

Switch off the device via the control input.

;

Do not switch the motor (e.g. in cyclic operation) on and off via power
supply.

Switching off the device for maintenance:

;

Switch off the device via the control input.

;

Do not switch the motor (e.g. in cyclic operation) on and off via power
supply.

;

Disconnect the device from the power supply.

;

When disconnecting, be sure to disconnect the ground connection last.

5. INTEGRATED PROTECTIVE FEATURES

The integrated protective functions cause the motor to switch off
automatically in the event of the faults described in the table.
The status relay drops out and the fault is reported via bus.

Fault

Safety feature description/
function

Rotor position detection error

An automatic restart follows.

Blocked rotor

;

After the blockage is

removed, the motor restarts
automatically.

Line undervoltage (line voltage
outside of permitted nominal
voltage range)

;

If the line voltage returns to

permitted values, the motor
restarts automatically.

Phase failure

A phase of the supply voltage
fails for at least 5 s.

;

When all phases are correctly

supplied again, the motor
automatically restarts after 10-40
s.

6. MAINTENANCE, MALFUNCTIONS, POSSIBLE
CAUSES AND REMEDIES

Do not perform any repairs on your device. Send the device to ebm-
papst for repair or replacement.

WARNING
Live terminals and connections even with device
switched off

Electric shock
→ Wait five minutes after disconnecting the voltage at all poles

before opening the device.

CAUTION
If control voltage or a stored speed set value is applied,
the motor will restart automatically, e.g. after a power
failure.

Risk of injury
→ Keep out of the device danger zone.
→ When working on the device, switch off the line voltage

and ensure that it cannot be switched back on.

→ After working on the device, remove any tools or other

objects from the device.

If the device is out of use for over four months, we recommend
switching it on for at least three hours at full speed to allow any
condensation to evaporate and to move the bearings.

Malfunction/fault

Possible cause

Possible remedy

Impeller not
running smoothly

Imbalance in rotating
parts

Clean the device;
replace it if imbalance
persists after cleaning.
Make sure no
weight clips are
removed during
cleaning.

Motor not turning

Mechanical blockage

Switch off, isolate
from supply and
remove mechanical
blockage.

Item no. 50154-5-9970 · ENU · Change 89187 · Approved 2016-04-15 · Page 11 / 13

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com

Summary of Contents for R3G560-AH02-03

Page 1: ...y suitably qualified trained and authorized technical staff Only authorized specialists are permitted to install the device to carry out a test run and to perform work on the electrical installation 1 3 Basic safety rules 1 1 3 Basic safety rules The safety hazards associated with the device must be assessed again following installation in the final product Note the following when working on the d...

Page 2: ...fy that the entire setup is EMC compliant 1 7 Mechanical movement DANGER Rotating device Risk of injury to body parts coming into contact with the rotor or the impeller Secure the device against accidental contact Before working on the system machine wait until all parts have come to a standstill DANGER Ejected parts Missing protective devices may cause balancing weights or broken fan blades to be...

Page 3: ...ce in the following ways is prohibited and could be hazardous Operating the device in an unbalanced state e g due to dirt deposits or ice formation Operation in medical equipment with a life sustaining or life support function Operation with external vibrations Conveying solids in the flow medium Painting the device Connections e g screws coming loose during operation Opening the terminal box duri...

Page 4: ...71 2 4013 not included in scope of delivery 2 Max clearance for screw 25 mm 3 Cable diameter min 4 mm max 10 mm tightening torque 4 0 6 Nm 4 Tightening torque 3 5 0 5 Nm Item no 50154 5 9970 ENU Change 89187 Approved 2016 04 15 Page 4 13 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com ...

Page 5: ... All dimensions in mm inlet ring 63071 2 4013 not included in scope of delivery Item no 50154 5 9970 ENU Change 89187 Approved 2016 04 15 Page 5 13 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com ...

Page 6: ...ht 28 kg Fan size 560 mm Rotor surface Painted black Electronics housing material Die cast aluminum Impeller material Sheet aluminum Number of blades 9 Direction of rotation Clockwise viewed toward rotor Degree of protection IP55 Insulation class F Moisture F Environmental H protection class F4 1 Installation position Shaft horizontal or rotor on bottom rotor on top on request Condensation drainag...

Page 7: ...injury such as back injuries Two people should work together to remove the device from its packaging Check the device for transport damage Damaged devices are not to be installed Install the undamaged device in accordance with your application CAUTION Possible damage to the device If the device slips during installation serious damage can result Ensure that the device is securely positioned at its...

Page 8: ...A 15 A C16A 1 5 16 3 PE AC 380 480 VAC 20 A 20 A C20A 2 5 14 3 PE AC 380 480 VAC 25 A 25 A C25A 4 0 12 3 PE AC 380 480 VAC 32 A 30 A C32A 6 0 10 AWG American Wire Gauge 4 2 3 Reactive currents Because of the EMC filter integrated for compliance with EMC limits interference emission and immunity to interference reactive currents can be measured in the supply line even when the motor is at a standst...

Page 9: ...do so When connecting ensure that no wire ends fan out Fig 2 Connecting wires to terminals Seal the terminal box 4 3 3 Cable routing Water must be prevented from reaching the cable gland along the cable When routing the cable make sure that the cable glands are located at the bottom The cables must always be routed downward Fig 3 Cable routing for fans installed upright 4 4 Factory settings Factor...

Page 10: ...evel KL3 2 8 GND Reference ground for control interface SELV KL3 3 7 0 10 V Use control current sensor value input 0 10 VDC impedance 100 kΩ only as alternative to 4 20 mA input SELV KL3 4 10 V Voltage output 10 VDC 3 max 10 mA power supply for external devices e g potentiometer SELV KL3 5 20 V Voltage output 20 VDC 25 10 max 50 mA power supply for external devices e g sensors SELV KL3 6 4 20 mA U...

Page 11: ...d protective functions cause the motor to switch off automatically in the event of the faults described in the table The status relay drops out and the fault is reported via bus Fault Safety feature description function Rotor position detection error An automatic restart follows Blocked rotor After the blockage is removed the motor restarts automatically Line undervoltage line voltage outside of p...

Page 12: ...gh voltage test The integrated EMC filter has Y capacitors The tripping current is exceeded when AC testing voltage is applied Test the device with DC voltage when you perform the legally required high voltage test The voltage to be used corresponds to the peak value of the AC voltage required by the standard What to check How to check How often What action Contact protection cover for intactness ...

Page 13: ...etallic materials are generally considered to be fully recyclable Separate the components for recycling into the following categories Steel and iron Aluminum Non ferrous metal e g motor windings Plastics particularly with brominated flame retardants in accordance with marking Insulating materials Cables and wires Electronic scrap e g circuit boards Only ferrite magnets and not rare earth magnets a...

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