ebm-papst R3G500-RA28-03 Operating Instructions Manual Download Page 15

Operating instructions

R3G500-RA28-03

Translation of the original operating instructions

6. MAINTENANCE, MALFUNCTIONS, POSSIBLE
CAUSES AND REMEDIES

Do not perform any repairs on your device. Send the device to ebm-
papst for repair or replacement.

WARNING
Live terminals and connections even with device
switched off

Electric shock
→ Wait five minutes after disconnecting the voltage at all poles

before opening the device.

CAUTION
If control voltage or a stored speed set value is applied,
the motor will restart automatically, e.g. after a power
failure.

Risk of injury
→ Keep out of the device’s danger zone.
→ When working on the device, switch off the line voltage

and ensure that it cannot be switched back on.

→ Wait until the device comes to a stop.
→ After working on the device, remove any tools or other

objects from the device.

NOTE

If the device is not operated for a lengthy period in installed
condition in a dry environment, it is to be started up and
operated at full speed for one hour at least every four months. If
the device is not operated for a lengthy period in installed
condition in a damp environment (e.g. outdoors), it is to be
started up and operated at full speed for at least three hours
once a month to move the bearings and allow any condensate
that may have ingressed to evaporate.

Malfunction/fault

Possible cause

Possible remedy

Impeller not
running smoothly

Imbalance in rotating
parts

Clean the device;
replace it if imbalance
persists after cleaning.
Make sure no
weight clips are
removed during
cleaning.

Motor not turning

Mechanical blockage

Switch off, isolate
from supply and
remove mechanical
blockage.

Line voltage faulty

Check line voltage,
restore power supply.
Attention! The error
message resets
automatically.
Device restarts
automatically without
warning.

Faulty connection

Isolate from supply,
correct connection;
see connection
diagram.

Broken motor winding Replace device
Inadequate cooling

Improve cooling.
Allow the device to
cool down.

Ambient temperature
too high

Reduce the ambient
temperature. Allow
the device to cool
down.

Impermissible
operating point (e.g.
back pressure too
high)

Correct the operating
point. Allow the
device to cool down.

In the event of further malfunctions, contact ebm-papst.

6.1 Warning/status codes

The LED on the electronics housing shows the motor status with various
colors and flash codes. The flash codes have a frequency of 2 Hz.
Each flash code is followed by a pause lasting 3 seconds. The following
colors are used: Green: no warning or fault. Orange: There is a warning.
No user intervention is required for warnings. Red: There is at least one
error. See the following table. If there are multiple simultaneous errors,
their associated flash codes are displayed in succession. If there are
simultaneous warnings and errors, only the errors are displayed.

6.1.1 Warning codes

Number of pulses

Motor status - LED
orange

Message at status
relay

1

Current limitation in
action

2

Line impedance too
high (DC-link voltage
unstable)

3

Power limiter in action

4

Output stage
temperature high

5

Motor temperature high

6

Temperature inside
electronics high

7

DC-link voltage low

8

Braking mode: set in
case of external drive
in opposite direction
at high speed for
lengthy period

Yes

9

Calibration of rotor
position sensor in
progress

Yes

10

Actual speed is lower
than run monitoring
speed limit

Yes

11

Open circuit at analog
input or PWM input
for the set value

Yes

13

DC-link voltage high

15

Line voltage high

16

Shake-loose function
activated

Item no. 55742-5-9970 · ENU · Change 260759 · Approved 2022-06-28 · Page 15 / 17

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com

Summary of Contents for R3G500-RA28-03

Page 1: ...a test run and to perform work on the electrical installation 1 3 Basic safety rules 1 1 3 Basic safety rules The safety hazards associated with the device must be assessed again following installation in the final product The locally applicable industrial safety regulations are always to be observed when working on the device Keep the workplace clean and tidy Untidiness in the work area increases...

Page 2: ...e come to a standstill DANGER Ejected parts Missing protective devices may cause balancing weights or broken fan blades to be ejected and cause injuries Take appropriate safety measures WARNING Rotating device Long hair and dangling items of clothing jewelry and the like can become entangled and be pulled into the device Injuries can result Do not wear any loose fitting or dangling clothing or jew...

Page 3: ...ng the operating instructions Improper use In particular operating the device in the following ways is prohibited and could be hazardous Operating the device in an unbalanced state e g due to dirt deposits or ice formation Resonant operation operation with severe vibration This also includes vibration transmitted to the fan from the customer installation Operation in medical equipment with a life ...

Page 4: ...rew 20 mm 3 Cable diameter min 4 mm max 10 mm tightening torque 4 0 6 Nm The tightening torque is designed for PVC cables If the cable materials are different the tightening torque may have to be adjusted 4 Tightening torque 1 5 0 2 Nm Item no 55742 5 9970 ENU Change 260759 Approved 2022 06 28 Page 4 17 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938...

Page 5: ...ructions All dimensions in mm 1 Accessory part inlet ring 50901 2 2943 Item no 55742 5 9970 ENU Change 260759 Approved 2022 06 28 Page 5 17 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com ...

Page 6: ...requested from ebm papst If other air conduction geometries are used on the installation side the ebm papst evaluation loses its validity the conformity must be confirmed again The product does not fall within the scope of Regulation EU 2019 1781 due to the exception specified in Article 2 2a motors completely integrated into a product 3 4 Technical description Weight 20 98 kg Size 500 mm Motor si...

Page 7: ...work operator that this device is only connected to a connection point with an Ssc value greater than or equal to 250 times the rated output of the arrangement 4 CONNECTION AND STARTUP 4 1 Mechanical connection CAUTION Cutting and crushing hazard when removing fan from packaging Carefully remove the device from its packaging by the fan impeller Strictly avoid shocks Wear safety shoes and cut resis...

Page 8: ... earth terminal provided on the device The protective earth terminal is located on the housing and provided with a protective earth symbol and a hole 4 2 2 Supply connection and fuses Assignment of supply cable cross sections and their required fuses line protection only no equipment protection Nominal voltage Fuse Automatic circuit breaker Cable cross section Cable cross section VDE UL VDE mm AWG...

Page 9: ... of the drive and the type of cable routing see Chapter 4 2 2 Supply connection and fuses Control and relay cables min max Rigid cable cross section 0 2 mm 1 5 mm Flexible cable cross section 0 2 mm 1 5 mm AWG kcmil cable cross section 24 16 Wire end ferrules with insulating collar in accordance with DIN 46228 4 for flexible cable 0 14 mm 0 75 mm Wire end ferrules without insulating collar in acco...

Page 10: ...ght Fit the terminal box cover making sure that the sealing surfaces are clean Screw in the four screws for tightening torque see Chapter 3 1 Product drawing 4 3 4 Cable routing Water must be prevented from reaching the cable gland along the cable NOTE Damage caused by moisture penetration Moisture can penetrate into the terminal box if water is constantly present at the cable glands To prevent th...

Page 11: ...teristic curve P1 IN SELV CON2 IO3 Function parameterizable see Optional interface functions table Factory setting Analog output 0 10 V max 5 mA function Fan modulation level Characteristic curve parameterizable see output characteristic curve P3 OUT SELV CON2 Vout Voltage output 3 3 24 VDC 5 Pmax 800 mW voltage parameterizable Factory setting 10 VDC short circuit proof supply for external devices...

Page 12: ...D159 0 Ain2 0 10V PWM analog input D159 2 Ri 100K characteristic curve parameterizable f PWM 1k 10KHz SELV Ain2 4 20mA analog input Ri 125R characteristic curve parameterizable SELV D159 3 Din3 active high digital input not active pin open or applied voltage 1 5VDC active applied voltage 3 5 50VDC SELV D15A 0 Din3 active low digital input not active pin open or applied voltage 3 5 50VDC active app...

Page 13: ... operating instructions 4 7 Equivalent circuit diagrams Item no 55742 5 9970 ENU Change 260759 Approved 2022 06 28 Page 13 17 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 7938 81 110 info1 de ebmpapst com www ebmpapst com ...

Page 14: ...ing Either run through the resonant range as quickly as possible with speed control or find another remedy Operation with excessively high vibration levels can lead to premature failure The maximum permissible vibration severity must not exceed 3 5 mm s and should be checked at intervals of 6 months It is to be determined at the motor mount at the motor support plate at least in axial direction an...

Page 15: ... automatically without warning Faulty connection Isolate from supply correct connection see connection diagram Broken motor winding Replace device Inadequate cooling Improve cooling Allow the device to cool down Ambient temperature too high Reduce the ambient temperature Allow the device to cool down Impermissible operating point e g back pressure too high Correct the operating point Allow the dev...

Page 16: ...ensors depends on the device concerned and the installation situation 6 3 Cleaning To ensure a long service life check the fans regularly for proper operation and soiling The frequency of checking is to be adapted accordingly depending on the degree of soiling DANGER Risk of injury from rotating fan Only clean when not in motion Do not disconnect the fan from the power supply just switch it off vi...

Page 17: ...ons for ecological disposal of the product and its components 6 5 1 Country specific legal requirements NOTE Country specific legal requirements Always observe the applicable country specific legal regulations with regard to the disposal of products or waste occurring in the various phases of the life cycle The corresponding disposal standards are also to be heeded 6 5 2 Disassembly Disassembly of...

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