ebm-papst R3G400-AY87-01 Operating Instructions Manual Download Page 2

Operating instructions

R3G400-AY87-01

Translation of the original operating instructions

WARNING
Terminals and connections have voltage even with a
unit that is shut off

Electric shock
→ Wait five minutes after disconnecting the voltage at all poles

before opening the device.

CAUTION
In the event of failure, there is electric voltage at the
rotor and impeller

The rotor and impeller are base insulated.
→ Do not touch the rotor and impeller once they are installed.

CAUTION
If control voltage is applied or a speed setpoint is stored,
the motor will restart automatically, e.g. after a mains
failure.

Risk of injury
→ Keep out of the device hazard zone.
→ When working on the device, switch off the mains power

and ensure that it cannot be switched back on.

→ Wait until the device stops.
→ After working on the device, remove any tools used or

other objects from the device.

1.5 Safety and protective functions

DANGER
Guard missing and guard not functioning

Without a guard there is a risk of serious injury, for instance
when reaching into the device during operation. Loose parts or
items of clothing could be drawn in.
→ The device is a built-in component. As the operator, you are

responsible for ensuring that the device is secured
adequately.# Operate the device only with a fixed protective
device and guard grille.

→ Stop the device immediately if a protective device is

found to be missing or ineffective.

1.6 Electromagnetic radiation

Interference from electromagnetic radiation is possible, e.g. in conjunction
with open and closed-loop control devices.
If unacceptable emission intensities occur when the fan is installed,
appropriate shielding measures have to be taken by the user.

NOTE
Electrical or electromagnetic interferences after
integrating the device in installations on the customer's
side.

→ Verify that the entire setup is EMC compliant.

1.7 Mechanical movement

DANGER
Rotating device

Body parts that come into contact with the rotor and impeller
can be injured.
→ Secure the device against accidental contact.
→ Before working on the system/machine, wait until all

parts have come to a standstill.

DANGER
Flying parts

Missing safety devices may cause balancing weights or
broken fan blades to be ejected at high speeds, causing bodily
harm.
→ Take appropriate safety measures.

WARNING
Rotating device

Long hair, dangling items of clothing, jewellery and similar items
can become entangled and be pulled into the device. Risk of
injury.
→ Do not wear any loose-fitting or dangling clothing or jewellery

while working on rotating parts.

→ Protect long hair with a cap.

1.8 Emission

WARNING
Depending on the installation and operating conditions,
a sound pressure level greater than 70 dB(A) may arise.

Danger of noise-induced hearing loss
→ Take appropriate technical safety measures.
→ Protect operating personnel with appropriate safety

equipment, e.g. hearing protection.

→ Also observe the requirements of local agencies.

1.9 Hot surface

CAUTION
High temperature at the electronics housing

Risk of burns
→ Ensure sufficient contact protection.

1.10 Storage

;

Store the device, partially or fully assembled, in the original
packaging in a clean, dry and weatherproof place free of vibrations.

;

Protect the device against environmental effects and dirt until final
installation.

;

We recommend storing the device for no longer than one year in
order to guarantee trouble-free operation and longest possible service
life.

;

Even devices explicitly intended for outdoor use are to be stored as
described prior to commissioning.

;

Maintain the storage temperature, see
chapter 3.6 Transport and storage conditions.

;

Please make sure that all screwed cable glands are fitted with
dummy plugs.

Item no. 50234-5-9970 · ENG · Revision 212555 · Release 2020-04-29 · Page 2 / 14

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com

Summary of Contents for R3G400-AY87-01

Page 1: ...e to carry out a test run and to perform work on the electrical installation 1 3 Basic safety rules 1 1 3 Basic safety rules Any safety hazards stemming from the device must be re evaluated once it is...

Page 2: ...mpliant 1 7 Mechanical movement DANGER Rotating device Body parts that come into contact with the rotor and impeller can be injured Secure the device against accidental contact Before working on the s...

Page 3: ...ng the device in the following ways is particularly prohibited and may cause hazards Operating the device with an imbalance e g caused by dirt deposits or icing Resonance mode operation with heavy vib...

Page 4: ...6 Nm 2 Accessory part inlet nozzle 40075 2 4013 with a pressure tap not included in the standard scope of delivery other inlet nozzles on request 3 Depth of screw 12 16 mm 4 Tightening torque 3 5 0 5...

Page 5: ...bination in a standardised measurement configuration 3 4 Technical features Mass 15 kg Size 400 mm Motor size 112 Surface of rotor Coated in black Material of electronics housing Die cast aluminium Ma...

Page 6: ...e rated output of the arrangement 4 CONNECTION AND START UP 4 1 Connecting the mechanical system CAUTION Cutting and crushing hazard when removing the fan from the packaging Carefully hold the impelle...

Page 7: ...ment of conductor cross sections and the fuse protection required for them overload protection only no device protection Nominal voltage Safety fuse Automatic circuit breaker Wire cross section Wire c...

Page 8: ...screwdriver to do so During the connection work ensure that no cables splice off Fig 2 Connecting the wires to terminals Seal the terminal box 4 3 3 Cable routing No water may penetrate along the cab...

Page 9: ...Control mode parameter set 2 PWM controlling Fan device adress 01 Max PWM 100 Min PWM 5 Save set value to EEPROM Yes Set value control Analogue linear Control function parameter set 1 Positive heatin...

Page 10: ...pin or applied voltage 5 50 VDC disabling bridge to GND or applied voltage 1 VDC reset function triggers software reset after a level change to 1 VDC SELV KL 3 8 Din2 Digital input 2 parameter set sw...

Page 11: ...nce frequencies that may be present When regulating the speed pass through resonance ranges as quickly as possible or find another remedy Operation at excessive vibration levels can lead to premature...

Page 12: ...remove them afterwards Motor does not turn Mechanical blockage Switch off de energise and remove mechanical blockage Mains supply voltage faulty Check mains supply voltage restore power supply Importa...

Page 13: ...ingressed If cleaning does not eliminate vibration the fan may have to be re balanced In such cases please contact ebm papst The fan is provided with maintenance free ball bearings The lifetime lubri...

Page 14: ...ts could drop off during disassembly This can result in fatal or serious injury and material damage Secure components before unfastening to stop them falling 6 4 3 Component disposal The products are...

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