ebm-papst K3G560-PC04-05 Operating Instructions Manual Download Page 12

Operating instructions

K3G560-PC04-05

Translation of the original operating instructions

4.6 Checking the connections

;

Make sure that the power is off (all phases).

;

Secure it from being switched on again.

;

Check the correct fit of the connection lines.

;

Screw the terminal box cover closed again. Terminal box tightening
torque, see chapter 3.1 Product drawing.

;

Route the connecting cables in the terminal box so that the terminal
box cover closes without resistance.

;

Use all plug screws (the entire number). In doing so, insert the
screws manually to avoid damage to the thread.

;

Make sure that the terminal box is correctly closed and sealed and
that all screws and screwed cable glands are properly tightened.

4.7 Switch on device

The device is not to be switched on until it has been installed properly
and in accordance with its intended use, including the required protective
devices and professional electrical connection. This also applies to
devices which have already been equipped with plugs and terminals or
similar connectors by the customer.

WARNING
Hot motor housing

Fire hazard
→ Ensure that no combustible or flammable materials are

located close to the fan.

;

Inspect the device for visible external damage and the proper function
of the protective features before switching it on.

;

Check the air flow paths of the fan for foreign objects and remove any
that are found.

;

Apply the nominal voltage to the voltage supply.

;

Start the device by changing the input signal.

NOTE
Damage to device by vibrations

Bearing damage, reduced service life
→ The fan must operate free of vibrations throughout its speed

control range.

→ Strong vibrations can result from improper handling,

imbalance resulting from damage during transport, or
component-induced or structural resonances.

→ When putting the fan into service, determine the speed

ranges with excessive vibration levels and also any
resonance frequencies that may be present.

→ When regulating the speed, pass through resonance

ranges as quickly as possible or find another remedy.

→ Operation at excessive vibration levels can lead to

premature failure.

→ The maximum vibration severity may not exceed 3.5 mm/s

and should be checked every 6 months.

→ It must be measured along all 3 spatial axes at the place

where the motor is attached to the motor support plate; see
chapter 6. Maintenance, malfunctions, possible causes and
remedies.

4.8 Switching off the device

Switching off the device during operation:

;

Switch off the device via the control input.

;

Do not switch the motor (e.g. in cyclic operation) on and off via power
supply.

Switching off the device for maintenance work:

;

Switch off the device via the control input.

;

Do not switch the motor (e.g. in cyclic operation) on and off via power
supply.

;

Disconnect the device from the supply voltage.

;

When disconnecting, be sure to disconnect the earth wire connection
last.

5. INTEGRATED PROTECTIVE FUNCTIONS

The integrated protective functions cause the motor to switch off
automatically in case of faults described in the table.

Malfunctions

Description / Function of
safety feature

Rotor position detection error

An automatic restart occurs.

Locked rotor

;

After the blockage is

removed, the motor restarts
automatically.

Line under-voltage (mains input
voltage outside of permitted
nominal voltage)

;

If the mains supply voltage

returns to permitted values, the
motor restarts automatically.

Phase failure

A phase of the supply voltage
fails for at least 5 s.

;

If all phases are correctly

supplied again, the motor
automatically restarts after 10 -
40 s.

Item no. 55162-5-9970 · ENG · Revision 202992 · Release 2019-03-13 · Page 12 / 15

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com

Summary of Contents for K3G560-PC04-05

Page 1: ...ry out a test run and to perform work on the electrical installation 1 3 Basic safety rules 1 1 3 Basic safety rules Any safety hazards stemming from the device must be re evaluated once it is install...

Page 2: ...user NOTE Electrical or electromagnetic interferences after integrating the device in installations on the customer s side Verify that the entire setup is EMC compliant 1 7 Mechanical movement DANGER...

Page 3: ...at an ambient air pressure of 800 mbar to 1050 mbar Using the device in accordance with the permitted ambient temperature see chapter 3 6 Transport and storage conditions and chapter 3 2 Nominal data...

Page 4: ...on bottom rotor on top on request 2 Cable diameter min 4 mm max 10 mm tightening torque 4 0 6 Nm 3 Cable diameter min 9 mm max 16 mm tightening torque 6 0 9 Nm 4 Tightening torque 3 5 0 5 Nm 5 Inlet n...

Page 5: ...impeller combination in a standardised measurement configuration 3 4 Technical features Mass 64 8 kg Size 560 mm Motor size 150 Surface of rotor Coated in black Material of electronics housing Die cas...

Page 6: ...sibility of the installation engineer or operator owner of the device to ensure if necessary after consultation with the network operator that this device is only connected to a connection point with...

Page 7: ...ter enters at the cable end on the customers side and can damage the device Make sure that the cable end is connected in a dry environment Connect the device only to circuits that can be switched off...

Page 8: ...protection Due to the locked rotor protection the start up current LRA is equal to or less than the nominal current FLA 4 3 Connection in terminal box 4 3 1 Preparing connection lines for the connect...

Page 9: ...ip edge can be produced by fitting a cable tie directly in front of the cable gland for example 4 4 Factory settings Factory settings with which the device is pre set by ebm papst Control mode paramet...

Page 10: ...t circuit proof power supply for ext devices e g potentiometer SELV KL 3 6 Ain1 I Analogue input 1 set value 4 20 mA Ri 100 parametrisable curve only for use as alternative to input Ain1 U SELV KL 3 7...

Page 11: ...t devices e g sensors SELV Alternatively 24 VDC input for parametrisation without mains power KL 3 13 Ain2 I Analogue input 2 actual value 4 20 mA Ri 100 parametrisable curve only for use as alternati...

Page 12: ...When putting the fan into service determine the speed ranges with excessive vibration levels and also any resonance frequencies that may be present When regulating the speed pass through resonance ra...

Page 13: ...f de energise and remove mechanical blockage Mains supply voltage faulty Check mains supply voltage restore power supply Important The error message resets automatically The device starts up again aut...

Page 14: ...th maintenance free ball bearings The lifetime lubrication of the ball bearings is designed for a service life of at least 40 000 hours Please contact ebm papst if bearing replacement is required afte...

Page 15: ...ts could drop off during disassembly This can result in fatal or serious injury and material damage Secure components before unfastening to stop them falling 6 4 3 Component disposal The products are...

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