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Operating instructions

K3G500-RI93-11

Translation of the original operating instructions

6. MAINTENANCE, MALFUNCTIONS, POSSIBLE
CAUSES AND REMEDIES

Do not perform any repairs on your device. Send the device to ebm-
papst for repair or replacement.

WARNING
Live terminals and connections even with device
switched off

Electric shock
→ Wait five minutes after disconnecting the voltage at all poles

before opening the device.

CAUTION
If control voltage or a stored speed set value is applied,
the motor will restart automatically, e.g. after a power
failure.

Risk of injury
→ Keep out of the device’s danger zone.
→ When working on the device, switch off the line voltage

and ensure that it cannot be switched back on.

→ Wait until the device comes to a stop.
→ After working on the device, remove any tools or other

objects from the device.

NOTE

If the device is not operated for a lengthy period in installed
condition in a dry environment, it is to be started up and
operated at full speed for one hour at least every four months. If
the device is not operated for a lengthy period in installed
condition in a damp environment (e.g. outdoors), it is to be
started up and operated at full speed for at least two hours once
a month to move the bearings and allow any condensate that
may have ingressed to evaporate.

Malfunction/fault

Possible cause

Possible remedy

Impeller not
running smoothly

Imbalance in rotating
parts

Clean the device;
replace it if imbalance
persists after cleaning.
Make sure no
weight clips are
removed during
cleaning.

Motor not turning

Mechanical blockage

Switch off, isolate
from supply and
remove mechanical
blockage.

Line voltage faulty

Check line voltage,
restore power supply.
Attention! The error
message resets
automatically.
Device restarts
automatically without
warning.

Faulty connection

Isolate from supply,
correct connection;
see connection
diagram.

Broken motor winding Replace device

Thermal overload
protector activated

Allow motor to cool
off, locate and rectify
cause of error,
release restart lockout
if necessary

Deficient cooling

Improve cooling. Let
the device cool down.
To reset the error
message, switch off
the line voltage for at
least 25 s and then
switch it on again.
Alternatively, reset
the error message by
applying a control
signal of < 0.5 V to
Din1 or by shorting
Din1 to GND.

Ambient temperature
too high

Reduce the ambient
temperature. Let the
device cool down.
To reset the error
message, switch off
the line voltage for at
least 25 s and then
switch it on again.
Alternatively, reset
the error message by
applying a control
signal of < 0.5 V to
Din1 or by shorting
Din1 to GND.

Impermissible point of
operation (e.g. back
pressure too high)

Correct the operating
point. Let the device
cool down.
To reset the error
message, switch off
the line voltage for at
least 25 s and then
switch it on again.
Alternatively, reset
the error message by
applying a control
signal of < 0.5 V to
Din1 or by shorting
Din1 to GND.

In the event of further malfunctions, contact ebm-papst.

6.1 Vibration testing

Checking of fan for mechanical vibration based on ISO 14694.
Recommendation: Every 6 months. Max. vibration severity is 3.5 mm/
s, measured at the motor fastening diameter on the motor support plate in
the direction of the motor axis of rotation and perpendicular to this.

Item no. 52496-5-9970 · ENU · Change 209393 · Approved 2020-10-01 · Page 11 / 13

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com

Summary of Contents for K3G500-RI93-11

Page 1: ...e permitted to install the device to carry out a test run and to perform work on the electrical installation 1 3 Basic safety rules 1 1 3 Basic safety rules The safety hazards associated with the devi...

Page 2: ...ore working on the system machine wait until all parts have come to a standstill DANGER Ejected parts Missing protective devices may cause balancing weights or broken fan blades to be ejected and caus...

Page 3: ...Chapter 3 2 Nominal data Operating the device with all protective devices Following the operating instructions Improper use In particular operating the device in the following ways is prohibited and c...

Page 4: ...stall support struts vertically as illustrated or rotor on bottom rotor on top on request 2 Cable diameter min 4 mm max 10 mm tightening torque 4 0 6 Nm 3 Tightening torque 3 5 0 5 Nm Item no 52496 5...

Page 5: ...ficiency level The ErP data is determined using a motor impeller combination in a standardized measurement setup 3 4 Technical description Weight 29 3 kg Size 500 mm Motor size 112 Rotor surface Paint...

Page 6: ...to ensure if necessary after consultation with the network operator that this device is only connected to a connection point with a Ssc value that is greater than or equal to 120 times the rated outpu...

Page 7: ...device The protective earth terminal is located on the housing and provided with a protective earth symbol and a hole 4 2 2 Supply connection and fuses Assignment of supply cable cross sections and th...

Page 8: ...outing Water must be prevented from reaching the cable gland along the cable NOTE Damage caused by moisture penetration Moisture can penetrate into the terminal box if water is constantly present at t...

Page 9: ...nics enable pin open or applied voltage 5 50 VDC disable bridge to GND or applied voltage 1 VDC reset function triggers software reset after a level change to 1 VDC SELV KL 3 8 Din2 Digital input 2 Sw...

Page 10: ...ng Either run through the resonant range as quickly as possible with speed control or find another remedy Operation with excessively high vibration levels can lead to premature failure The maximum per...

Page 11: ...eck line voltage restore power supply Attention The error message resets automatically Device restarts automatically without warning Faulty connection Isolate from supply correct connection see connec...

Page 12: ...pt the maintenance intervals to the actual level of dust exposure 6 3 Safety inspection NOTE High voltage test The integrated EMC filter has Y capacitors The tripping current is exceeded when AC testi...

Page 13: ...tallic materials are generally considered to be fully recyclable Separate the components for recycling into the following categories Steel and iron Aluminum Non ferrous metal e g motor windings Plasti...

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