ebm-papst K3G500-PA23-71 Operating Instructions Manual Download Page 6

Operating instructions

K3G500-PA23-71

Translation of the original operating instructions

For cyclic speed loads, note that the rotating parts of the device
are designed for maximum one million load cycles. If you have
specific questions, contact ebm-papst for support.

Notes on surface quality

The surfaces of the products conform to the generally applicable industrial
standard. The surface quality may vary during the production period.
Strength, dimensional stability and dimensional accuracy are not affected
by this.
The colour pigments of the paints used react perceptibly to UV light over
the course of time. This does not however have any influence on the
technical properties of the products. To prevent the formation of patches
and fading, the product is to be protected against UV radiation. Changes
in colour are not a reason for complaint and are not covered by the
warranty.

3.5 Mounting data

;

Secure the mounting screws against accidentally coming loose (e.g.
by using self-locking screws).

Strength class for
mounting screws

8.8

You can obtain additional mounting data from the product drawing if
necessary.

3.6 Transport and storage conditions

;

Use the device in accordance with its protection type.

Max. permissible
ambient motor temp.
(transp./ storage)

+80 °C

Min. permissible
ambient motor temp.
(transp./storage)

-40 °C

3.7 Electromagnetic compatibility

EMC interference
immunity

Acc. to EN 61000-6-2 (industrial
environment)

EMC interference
emission

Acc. to EN 61000-6-4 (industrial
environment)

If several devices are switched in parallel on the mains side so
that the line current of the arrangement is in the range of 16 - 75
A, then this arrangement conforms to IEC 61000-3-12 provided
that the short-circuit power S

sc

at the connection point of the

customer system to the public power system is greater than or
equal to 120 times the rated output of the arrangement.
It is the responsibility of the installation engineer or operator/
owner of the device to ensure, if necessary after consultation
with the network operator, that this device is only connected to
a connection point with a S

sc

value that is greater than or equal

to 120 times the rated output of the arrangement.

4. CONNECTION AND START-UP

4.1 Connecting the mechanical system

CAUTION
Cutting and crushing hazard when removing device
from packaging

→ Carefully remove the device from its packaging, only

touching the housing. Strictly avoid shocks.# Wear safety
shoes and cut-resistant safety gloves.

CAUTION
Device weighs more than 25 kg! Heavy load when
removing the device!

Risk of physical injury, such as back injuries.
→ Use suitable hoisting equipment to remove the device from

the packaging.

NOTE
Damage to device from vibration

Bearing damage, reduced service life
→ Forces or impermissibly high vibration levels must not be

transmitted to the fan from system components. #If the fan is
connected to air ducts, it should isolated from vibrations, for
example using compensators or similar elements. #Fasten
the fan to the substructure without distorting it.

;

The fan may not be handled in the area around the inlet nozzle during
transport and installation.
There is a risk of damage to the impeller.

;

Check the device for transport damage. Damaged devices must no
longer be installed.

;

Install the undamaged device according to your application.

CAUTION
Possibility of damage to the device

Serious damage may result if the device slips during assembly.
→ Keep the device fixed in position at the installation location

until all attachment screws have been tightened.

4.2 Connecting the electrical system

DANGER
Electric voltage on the device

Electric shock
→ Always install a protective earth first.
→ Check the protective earth.

DANGER
Incorrect insulation

Risk of fatal injury from electric shock
→ Use only cables that meet the specified installation

requirements for voltage, current, insulation material, load etc.

→ Route cables such that they cannot be touched by any

rotating parts.

DANGER
Electrical load (>50 µC) between mains wire and
protective earth connection after switching of the supply
when switching multiple devices in parallel.

Electric shock, risk of injury
→ Make sure that sufficient protection against accidental contact

is provided.

Item no. 54419-5-9970 · ENG · Revision 90170 · Release 2016-07-14 · Page 6 / 12

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · [email protected] · www.ebmpapst.com

Summary of Contents for K3G500-PA23-71

Page 1: ...arry out a test run and to perform work on the electrical installation 1 3 Basic safety rules 1 1 3 Basic safety rules Any safety hazards stemming from the device must be re evaluated once it is installed in the end device Observe the following when working on the unit Do not make any modifications additions or conversions to the device without the approval of ebm papst 1 4 Electrical voltage 1 1 ...

Page 2: ...ave come to a standstill DANGER Flying parts Missing safety devices may cause balancing weights or broken fan blades to be ejected at high speeds causing bodily harm Take appropriate safety measures WARNING Rotating device Long hair dangling items of clothing jewellery and similar items can become entangled and be pulled into the device Risk of injury Do not wear any loose fitting or dangling clot...

Page 3: ...lowing ways is particularly prohibited and may cause hazards Operating the device with an imbalance e g caused by dirt deposits or icing Resonance mode operation with heavy vibrations These also include vibrations that are transmitted from the customer system to the fan Operation in medical equipment with a life sustaining or lifesaving function Operation with external vibrations Moving solids con...

Page 4: ...own in the illustration or rotor on bottom rotor on top on request 2 Cable diameter min 4 mm max 10 mm tightening torque 4 0 6 Nm 3 Tightening torque 3 5 0 5 Nm 4 Inlet nozzle with pressure tap k factor 281 5 Mounting holes for FlowGrid Item no 54419 5 9970 ENG Revision 90170 Release 2016 07 14 Page 4 12 ebm papst Mulfingen GmbH Co KG Bachmühle 2 D 74673 Mulfingen Phone 49 0 7938 81 0 Fax 49 0 793...

Page 5: ...tion with optimum efficiency The ErP data is determined using a motor impeller combination in a standardised measurement configuration 3 4 Technical features Mass 38 7 kg Size 500 mm Surface of rotor Coated in black Material of electronics housing Die cast aluminium Material of impeller Aluminium sheet Material of mounting plate Sheet steel galvanised Material of support bracket Steel coated in bl...

Page 6: ...at is greater than or equal to 120 times the rated output of the arrangement 4 CONNECTION AND START UP 4 1 Connecting the mechanical system CAUTION Cutting and crushing hazard when removing device from packaging Carefully remove the device from its packaging only touching the housing Strictly avoid shocks Wear safety shoes and cut resistant safety gloves CAUTION Device weighs more than 25 kg Heavy...

Page 7: ...terminal provided on the device The protective earth terminal is located on the housing and provided with a protective earth symbol and a hole 4 2 2 Power supply connection fuse protection Assignment of conductor cross sections and the fuse protection required for them overload protection only no device protection Nominal voltage Safety fuse Automatic circuit breaker Wire cross section Wire cross ...

Page 8: ...ith the seal inserts provided in the terminal box Insert the line s not included in the standard scope of delivery into the terminal box First connect the PE protective earth connection Connect the lines to the corresponding terminals Use a screwdriver to do so During the connection work ensure that no cables splice off Fig 2 Connecting the wires to terminals Seal the terminal box 4 3 3 Cable rout...

Page 9: ...on connection contact rating 250 VAC 2 A AC1 KL 2 5 Din1 Digital input 1 enabling of electronics enabling open pin or applied voltage 5 50 VDC disabling bridge to GND or applied voltage 1 VDC reset function triggers software reset after a level change to 1 V SELV KL 2 6 10 V Fixed voltage output 10 VDC 10 V 3 max 10 mA short circuit proof power supply for external devices e g potentiometer SELV Al...

Page 10: ... off the device Switching off the device during operation Switch off the device via the control input Do not switch the motor e g in cyclic operation on and off via power supply Switching off the device for maintenance work Switch off the device via the control input Do not switch the motor e g in cyclic operation on and off via power supply Disconnect the device from the supply voltage When disco...

Page 11: ...ernatively reset the error message by applying a control signal of 0 5 V to DIN1 or by short circuiting Din1 to GND Unacceptable operating point e g counterpressure is too high Correct the operating point Let the device cool down To reset the error message switch off the mains supply voltage for a min of 25 s and switch it on again Alternatively reset the error message by applying a control signal...

Page 12: ...ogical disposal of the product and its components 6 4 1 Country specific legal requirements NOTE Country specific legal requirements Always observe the applicable country specific legal regulations with regard to the disposal of products or waste occurring in the various phases of the life cycle The corresponding disposal standards are also to be heeded 6 4 2 Disassembly Disassembly of the product...

Reviews: